Idiomas disponibles
Idiomas disponibles
ENGLISH
5.
SERVICING THE TOOL
IMPORTANT - READ SAFETY INSTRUCTIONS ON PAGES 4 - 6. THE EMPLOYER IS RESPONSIBLE FOR ENSURING
THAT TOOL MAINTENANCE INSTRUCTIONS ARE GIVEN TO THE APPROPRIATE PERSONNEL. THE OPERATOR
SHOULD NOT BE INVOLVED IN MAINTENANCE OR REPAIR OF THE TOOL UNLESS PROPERLY TRAINED. THE TOOL
SHALL BE EXAMINED REGULARLY FOR DAMAGE AND MALFUNCTION.
5.1 DAILY SERVICING
Check placing tool, hoses and quick couplers for oil leaks.
Worn or damaged hoses and couplings should be replaced.
Check that the stroke of tool meets the specifi cation.
Check the end cap is properly and tightly fi tted to the AV®5 body.
Check that the stem defl ector is fi tted.
Check that the pump pull / advance pressure relief valve is functioning correctly.
Check nose equipment is correct for the rivet to be placed and that it is fi tted properly.
Check for worn anvil indicated by score marks on the installed collar. This can also be confi rmed by referring to
the installed data in the fastener catalogue. Excessive wear can cause the anvil to rupture.
5.2 WEEKLY SERVICING
Dismantle and clean the nose assembly especially the jaws as described in the relevant nose assembly data-
sheet.
Check for oil leaks in placing tool, hoses and quick couplers.
CAUTION – Never use solvents or other harsh chemicals for cleaning the non-metallic parts of the tool. These
chemicals may weaken the materials used in these parts.
5.3 ANNUAL SERVICING / EVERY 250K OPERATIONS
Annually or every 250,000 cycles (which is sooner) the tool should be completely dismantled and new compo-
nents should be used where worn, damaged or as recommended. All O-rings, back-up rings and seals should be
renewed and lubricated with MolyKote
5.4 SERVICE KIT
For a complete service the following Service Kit is available:
PART NUMBER
DESCRIPTION
07005-10118
Quick Coupler – Male
07005-10120
Quick Couple – Female
07900-00043
AV®5 Piston Bullet – Front AV®5
07900-01101
Piston Bullet – Rear
07900-01102
AV®5 Front Gland Guide Rod
5.5 SERVICING TOOLS
The following standard tools are also required:
Allen Key: 2.0 / 3.0 mm
Open End Flat Spanner: 12 / 14 / 18 / 24 / 45 mm A/F
PTFE Tape: 10 mm
Engineers Vice with Jaw Guards – 150 mm
12
111 grease before assembling.
®
SERVICE KIT: 73425-99990
PART NUMBER
07900-01103
07900-01104
07992-00020
07900-00755
07900-00756
07002-00478
ORIGINAL INSTRUCTION
DESCRIPTION
AV®5 Piston Guide Sleeve
AV®5 End Cap Assembly Tool
Grease – MolyLithium EP3753
Grease – MolyKote 111
Loctite 243 Thread Locker
M4 X 20 Socket HD cap screw
