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O R I G I N A L I N S T R U C T I O N
5. SERVICING THE TOOL
Regular servicing should be carried out and a comprehensive inspection performed annually or every 500,000 cycles,
whichever is sooner.
The employer is responsible for ensuring that tool maintenance instructions are given
The operator should not be involved in maintenance or repair of the tool unless properly trained.
CAUTION – Never use solvents or other harsh chemicals for cleaning the non-metallic parts of the tool.
These chemicals may weaken the materials used in these parts
5.1 DAILY/ WEEKLY
Daily
•
Daily, before use or when fi rst putting the tool into service. Pour a few drops of clean lubricating oil into the air inlet of
the intensifi er if no lubricator is fi tted on air supply. If the tool is in continuous use, the air hose should be disconnected
from the main air supply and the tool lubricated every two to three hours.
•
Check for air and oil leaks. If damaged, hoses and couplings should be replaced.
•
If there is no fi lter on the pressure regulator, bleed the airline to clear it of accumulated dirt or water before connecting
the air hose to the intensifi er. If there is a fi lter, drain it.
•
Check that the nose equipment is correct.
•
Check mandrels regularly for signs of wear or damage monitoring the number of placings (read the safety instructions
on page 4).
Weekly
•
Conduct the full "Daily" procedures as described above.
•
Remove, inspect, clean and grease the Tail Jaws (refer to "Tail Jaw Cylinder" in the "Maintenance Section" page 13).
•
Check oil level in the intensifi er Unit reservoir is approximately 12mm (1/2") below the transparent cover plate.
5.2 MOLY LITHIUM GREASE EP 3753 SAFETY DATA
Grease can be ordered as a single item, the part number is shown in the service kit page 12.
First Aid
SKIN:
As the grease is completely water resistant it is best removed with an approved emulsifying skin cleaner.
INGESTION:
Ensure the individual drinks 30ml Milk of Magnesia, preferably in a cup of milk.
EYES:
Irritant but not harmful. Irrigate with water and seek medical attention.
Fire
FLASH POINT: Above 220°C.
Not classifi ed as fl ammable.
Suitable extinguishing media: CO2, Halon or water spray if applied by an experienced operator.
Environment
Scrape up for burning or disposal on approved site.
Handling
Use barrier cream or oil resistant gloves
Storage
Away from heat and oxidising agent.
IMPORTANT
to the appropriate personnel.
E N G L I S H
11
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