11. Servicing /
Cleaning
Before carrying out cleaning, servicing and repair work the following
shut down procedure must be followed.
1. Switch off power supply
2. Close off gas supply
Make sure that this remains the case throughout the entire time
you are servicing the machine.
Cable assembly
– Check that all the nuts are tight.
– Replace the wire guide liner if it is worn or dirty.
– Replace damaged, deformed or worn parts.
– If repair work is required, ABICOR BINZEL
Cleaning the wire feed
– Disconnect the cable assembly from the machine and lay it out straight.
– Unscrew the nut and pull out the wire guide liner.
Remove spare parts from the torch neck.
– Blow compressed air through the wire conduit from both ends in order to
remove wire shavings.
– Insert the wire guide liner of appropriate length for the cable assembly into
the wire conduit and screw the nut back in.
New wire guide liners must be cut to the correct length for the cable
assembly.
Please follow the following tips and suggestions:
Guide spiral liner
1. Unscrew all the fittings from the torch neck.
2. Unscrew the union nut on the central plug.
3. Push the guide spiral liner through the wire conduit as far as it will go.
Make sure the cable assembly is stretched out.
4. Tighten the union nut by hand.
5. Cut the overhang off flush at the torch neck and remove the guide spiral liner
again.
6. For a smooth transition to the contact tip, grind the end of the spiral to an
angle of approx. 40°. Deburr the cutting edge.
7. Push the sharpened guide spiral liner through the wire conduit to the holder
nipple.
8. Screw the union nut in place and tighten this using the multiple spanner.
9. Screw the fittings back on again.
offers an in-house repairs service.
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