Technical Data - REMS Unimat 75 Instrucciones De Servicio

eng
► After inhalation:
Get the victim into the fresh air. Place the victim in stable side position and
keep warm.
► After skin contact:
In case of contact with the skin, wash off immediately with large amounts of
water and soap.
► After eye contact:
If the product gets into the eyes, rinse for at least 5 minutes with large amounts
of water with open eyelids. Then consult an eye specialist.
► After ingestion: REMS Spezial
In case of swallowing, rinse out mouth with water (only if the victim is conscious).
Consult a doctor immediately. Keep the victim calm. Do not force vomiting.
► After ingestion: REMS Sanitol
Rinse out mouth immediately and drink lots of water. Consult a doctor imme-
diately. Keep the victim calm. Do not force vomiting.
► For further information, see www.rems.de → Downloads → Safety data sheets.
Explanation of symbols
WARNING Danger with a medium degree of risk which could result in
death or severe injury (irreversible) if not heeded.
CAUTION
Danger with a low degree of risk which could result in minor
injury (reversible) if not heeded.
NOTICE
Material damage, no safety note! No danger of injury.
Read the operating manual before starting
The machine complies with protection class I
Environmentally friendly disposal
CE conformity mark
1. Technical data
Use for the intended purpose
Use REMS Unimat 75 for cutting bolt and pipe threads as well as chamfering and
peeling.
Use REMS Unimat 77 for cutting pipe threads.
WARNING
All other uses are not for the intended purpose and are prohibited.
1.1. Article numbers
Die sets (chase dies and holders)
Universal automatic die head Unimat 75
Universal automatic die head Unimat 77
Closing lever R for tapered right hand pipe thread
Closing lever R-L for tapered left hand pipe thread
Closing lever G for parallel right hand pipe thread
Closing lever G-L for parallel left hand pipe thread
Closing lever M for all right hand bolt threads
Closing lever M-L for all left hand bolt threads
Chamfering/peeling head 7– 62
with chamfering/peeling chasers and holder
Chamfering/peeling chasers 7– 62 mm, with holder
Chamfering/peeling chasers 7– 62 mm
1 set of clamping jaws for ¼ – ¾" (Unimat 77)
Special clamping jaws for Ø 6 – 42 mm
Key
REMS Herkules
REMS Nippelfix ½"
REMS Nippelfix ¾"
REMS Nippelfix 1"
REMS Nippelfix 1¼"
REMS Nippelfix 1½"
REMS Nippelfix 2"
REMS Nippelfix 2½"
REMS Nippelfix 3"
REMS Nippelfix 4"
Mineral oil-based thread cutting materials:
● REMS Spezial, 5 l canister
● REMS Spezial, 10 l canister
● REMS Spezial, 50 l barrel
Synthetic thread cutting materials, mineral oil-free
● REMS Sanitol, 5 l canister
● REMS Sanitol, 50 l barrel
1.2. Working range
Thread diameter:
Pipes
Bolts
Thread types
Pipe thread, tapered
Pipe thread, parallel
10
see REMS Catalogue
Unimat 75 Unimat 77
/ – 2½", 16 – 63 mm ¼ – 4"
1
16
6 – 72 mm, ¼ – 2¾"
R (DIN 2999, BSPT) NPT R, NPT
G (DIN 259, BSPP) NPSM G, NPSM
Steel conduit thread
Bolt thread
Thread length
1.3. Speeds of working spindle
REMS Unimat 75, pole-reversing
REMS Unimat 77, pole-reversing and gear unit
1.4. Electrical data
400 V 3~; 50 Hz; 1.8/1.5 kW (pole-reversing) or
230 V 3~; 50 Hz; 1.8/1.5 kW (pole- reversing) or
see rating plate
1.5. Compressed air (for pneumatic vice only)
Working pressure
With weak stock (e.g. plastic or thin-walled pipes), the pressure
must be reduced at the maintenance unit.
1.6. Dimensions L × W × H
REMS Unimat 75
REMS Unimat 77
1.7. Weights
REMS Unimat 75
REMS Unimat 77
1.8. Noise data
Workstation-related emission data
REMS Unimat 75
REMS Unimat 77
2. Commissioning
2.1. Transport and Installation
REMS Unimat is delivered in a wooden crate. A forklift truck is required for
removing the machine from the wooden crate and subsequent transport to the
installation site (Fig. 1).
WARNING
Only transport the machine when the gear/motor unit has been fixed on the
vice side. The machine can otherwise tip over on the motor side. Make sure
that the machine is tied securely to the lifting mast of the forklift truck during
transport.
The machine must be installed so that long bars can also be clamped. There
must be enough room for the emerging workpiece on the motor side according
to the maximum thread length (hollow shaft up to Ø 30 mm) (only applies for
REMS Unimat 75). The machine can be bolted to the floor.
751000
2.2. Electrical Connections
771000
751040
WARNING
751050
Mains voltage present! Before connecting the machine, check whether the
751060
voltage given on the rating plate corresponds to the mains voltage.
751070
The machine can be connected to mains with or without a neutral conductor
751080
(N). The control voltage is generated by a built-in transformer in the terminal
751090
box. Open the and close the terminal box (43) (Fig. 5) with the key. If the
machine is connected directly to mains (without a plug device), a main switch
751100
must be installed. However, a protective earth conductor (PE) must be available
751096
in any case.
751097
773060
The machine complies with protection class I.
753240
383015
WARNING
120100
When connecting the machine and before installing the die head (Fig. 2) on
111000
the hollow spindle (41) (Fig. 11), check the direction of rotation. The changeover
111100
switch (5) (Fig. 3) must be in position „2" for right hand threads for this. The
111200
direction of rotation must correspond to the direction arrow (42) (Fig. 11) on
111300
the hollow spindle (41) (Fig. 11). The direction of rotation must be changed by
111400
changing the phase (reversal of the electric conductors) by an electrician if
111500
necessary.
111700
A coil thermostat switches off the electric motor if the machine is overloaded.
111800
The machine can be restarted after a few minutes whereby a lower speed must
111900
be selected.
140100 2.3. Thread cutting materials
140101
Only use REMS thread cutting materials. They ensure perfect cutting results,
140103
long life of the chase dies and considerably relieve stress on the machine.
REMS Spezial Mineral oil-based thread cutting material is high alloyed and
140110
can be used for all types of pipe and bolt threads. It can be washed out with
140113
water (tested and certified by an expert) and is therefore suitable for drinking
water pipes. By careful flushing of the system after installation, the drinking
water will not be impaired by smell or taste.
REMS Sanitol Mineral oil-free thread cutting material, synthetic, completely
soluble in water, has the lubricating property of mineral oil and can be used for
all pipe and bolt threads. It must be used for drinking water pipes in Germany,
Austria and Switzerland and complies with regulations (DVGW Test No.
DW-0201AS2032; ÖVGW Test No. 1.303; SVGW Test No. 7808-649).
Pg (DIN 40430), M × 1.5 (IEC)
M, BSW, UNC
200 mm 120 mm
Up to 30 mm dia. unlimited
70/35 rpm
50/25/16/8 rpm
1200 × 620 × 1210 mm
1260 × 620 × 1210 mm
227 kg (500 lbs)
255 kg (560 lbs)
eng
6 bar
83 dB (A)
81 dB (A)