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S (Fig. 13) once again in this position.
The position of screws Z (Fig. 12) with respect to stops
Y (Fig. 12) provide a 1.5 mm space in the hung door
between the entrance face of the door and the interior
side of the rebate. If less space is required, screws Z can
be supplemented with washers of the required thickness.
ROUTING THE FIRST RECESS
Connect the machine to the mains. Push safety button
X (Fig. 8), and press the switch to start the machine.
By gradually pushing motor body 1 (Fig. 13), the cutter
bit will make an incision on the rebate to the depth of
the previously adjusted hinge. Secure the machine at
this depth with knob U (Fig. 13).
Next, move the motor body lengthways and sideways,
following the outline of the template to obtain a recess
for the whole shape of the hinge.
Once the recess for the first hinge has been obtained,
stop the machine and loosen knob U (Fig.13).
CHANGING THE DISTRIBUTOR TUBE
Remove distributor tube K (Fig. 13) from support G
(Fig. 13) and fit it again to the same support. However
this time place stop J (Fig. 13 and 14) facing upwards.
ROUTING THE SECOND AND THIRD RECESSES
Loosen both crank handles F (Fig. 13), releasing the
pressure on the door thickness, and slide the machine
to the position of the second hinge.
The distance between hinges (Fig. 14) is obtained
by positioning centering device M (Fig. 14) of hinge
distributor tube K (Fig. 14) over the lower part of the
recess of the first hinge. This leaves the machine at the
exact distance required for carrying out the recess for
the second hinge. Secure the ensemble to the door with
crank handles F (Fig. 14) in the same way as the first
hinge, and rout the recess. This process is repeated to
rout the third recess, positioning distributor tube K (Fig.
14) over the second hinge. The operation is repeated for
the fourth if working with tube 4 (Fig. 2) for 4 hinges.
8. PLACING HINGES WITH TEMPLATES ON LEFT-
HAND DOORS
Ensure that the template and the distributor tube have
been correctly set up for working on left-hand doors, as
explained in section 6, PREPARING THE ROUTER
8.1 PLACING THE HINGES ON THE FRAME
The process to follow for routing the recesses is the same
as that for the frames for right-hand doors, the only
difference being that support G (Fig. 5) must be used-
marked MARCO IZQUIERDO (LEFT-HAND FRAME)-as a
reference for locating the first hinge in the frame and
for mounting distributor tube K in it. This is also used
for successive ones (Fig. 5).
8.2 PLACING THE HINGES IN THE DOOR
The process to follow for milling the recesses is the
same as that for the frames for right-opening doors,
the only difference being that support H (Fig. 5) must be
used- marked MARCO IZQUIERDO (LEFT-HAND FRAME)-
for mounting distributor tube K, used for placing the
recesses (Fig. 5).
9. PLACING AN ADDITIONAL HINGE ADJACENT
TO THE FIRST ONE
In order to fit an additional hinge in place at a distance
between centres of 225 mm, remove the hinge distributor
tube 3 or 4 (Fig. 2) from the machine and mount the
additional hinge position stop 10 (Fig. 2) on the hinge
distributor connector 5 (Fig. 2), on the side opposite
from stop J (Fig. 2).
After positioning stop J on the lower part of the recess
of the first hinge, the machine will be in position to
route the recess of the additional hinge either on the
door or the frame.
10. MAKING RECESSES WITHOUT A TEMPLATE
You can follow this procedure to make rectangular re-
cesses with a maximum width of 70 mm and a maximum
length of 161 mm using a 16 mm diameter cutter bit.
This application is the most usual for hinge recesses on
doors and frames.
The corners of the recesses retain radius R (Fig. 15a) of
the cutter bit used. With the optional accessory tool
"90º Corner chisel 2945471" (Fig. 15b), these can be
easily re-cut to 90º.
Ensure that the fitting or regulation of the router and the
preparation of the distributor tube, explained in section
6, have been completed before continuing.
ADJUSTING THE HEIGHT OF THE RECESS
The machine has stop rule M (Fig. 15), calibrated in
millimeters from the center outwards to the ends where
the two stops A1 (Fig. 15) should be placed, at a distance
from the center equal to half the height of the hinge
less the radius of the cutter bit being used. For example;
if you plan to make the recess for a 100 mm high hinge
with a 12 mm cutter bit, stops A1 should be placed at
50 - 6 = 44 mm from the center.
On the upper part of base 2 (Fig. 17), there is another
scale in millimeters scale the same as the stop rule, where
you can see its position at any time on index I1 (Fig. 17).
Template guide N (Fig. 7) is not needed for carrying
out recesses without templates. It is therefore better
to remove it from the machine by loosening the screws
which secure it in N1 (Fig. 7).
ADJUSTING THE WIDTH OF THE RECESS
The width of the recess is obtained by regulating stop
bolt B1 (Fig. 16). To do so, follow these steps:
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