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That there is continuity of earth bonding.
Repairs to sealed components
1. During repairs to sealed components, all electrical supplies shall be disconnected from the
equipment being worked upon prior to any removal of sealed covers, etc. If it is absolutely
necessary to have an electrical supply to equipment during servicing, then a permanently
operating form of leak detection shall be located at the most critical point to warn of a
potentially hazardous situation.
2)Particular attention shall be paid to the following to ensure that by working on electrical
components, the casing is not altered in such a way that the level of protection is affected.
This shall include damage to cables, excessive number of connections, terminals not made to
original
specification, damage to seals, incorrect fitting of glands, etc.
Ensure that apparatus is mounted securely.
Ensure that seals or sealing materials have not degraded such that they no longer serve the
purpose of preventing the ingress of flammable atmospheres. Replacement parts shall be in
accordance with the Cecotec's specifications.
Warning: The use of silicon sealant may inhibit the effectiveness of some types of leak
detection equipment. Intrinsically safe components do not have to be isolated prior to working
on them.
Repair to intrinsically safe components
Do not apply any permanent inductive or capacitance loads to the circuit without ensuring that
this will not exceed the permissible voltage and current permitted for the equipment in use.
Intrinsically safe components are the only types that can be worked on while live in the
presence of a flammable atmosphere. The test apparatus shall be at the correct rating.
Replace components only with parts specified by Cecotec. Other parts may result in the ignition
of refrigerant in the atmosphere from a leak.
Cabling
Check that cabling will not be subject to wear, corrosion, excessive pressure, vibration, sharp
edges or any other adverse environmental effects. The check shall also take into account the
effects of aging or continual vibration from sources such as compressors or fans.
Detection of flammable refrigerants
Under no circumstances shall potential sources of ignition be used in the searching for or
detection of refrigerant leaks. A halide torch (or any other detector using a naked flame) shall
not be used.
Leak detection methods
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ENERGYSILENCE 12000 AIR CLIMA CONNECTED
The following leak detection methods are deemed acceptable for systems containing
flammable refrigerants.
Electronic leak detectors shall be used to detect flammable refrigerants, but the sensitivity
may not be adequate, or may need re-calibration. (Detection equipment shall be calibrated
in a refrigerant-free area.) Ensure that the detector is not a potential source of ignition and is
suitable for the refrigerant used. Leak detection equipment shall be set at a percentage of the
LFL of the refrigerant and shall be calibrated to the refrigerant employed and the appropriate
percentage of gas (25 % maximum).
Leak detection fluids are suitable for use with most refrigerants but the use of detergents
containing chlorine shall be avoided as the chlorine may react with the refrigerant and corrode
the copper pipe-work.
If a leak is suspected, all naked flames shall be removed/ extinguished.
If a leakage of refrigerant is found which requires brazing, all of the refrigerant shall be
recovered from the system, or isolated (by means of shut off valves) in a part of the system
remote from the leak. Oxygen free nitrogen (OFN) shall then be purged through the system
both before and during the brazing process.
Removal and evacuation
When breaking into the refrigerant circuit to make repairs or for any other purpose
conventional procedures shall be used. However, it is important that best practice is followed
since flammability is a consideration. The following procedure shall be adhered to:
Remove refrigerant;
Purge the circuit with inert gas;
Evacuate;
Purge again with inert gas;
Open the circuit by cutting or brazing.
The refrigerant charge shall be recovered into the correct recovery cylinders. The system shall
be flushed with OFN to render the unit safe. This process may need to be repeated several
times.
Compressed air or oxygen shall not be used for this task.
Flushing shall be achieved by breaking the vacuum in the system with OFN and continuing to
fill until the working pressure is achieved, then venting to atmosphere, and finally pulling down
to a vacuum. This process shall be repeated until no refrigerant is within the system. When the
final OFN charge is used, the system shall be vented down to atmospheric pressure to enable
work to take place. This operation is absolutely vital if brazing operations on the pipe-work are
to take place.
Ensure that the outlet for the vacuum pump is not close to any ignition sources and there is
ventilation available.
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ENERGYSILENCE 12000 AIR CLIMA CONNECTED
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