Important Safety Instructions; Installation Instructions - Cardin Elettronica HL Serie Manual Del Usuario

READING THESE INSTRUCTIONS IS IMPORTANT FOR PERSONAL SAFETY. READ THE FOLLOWING REMARKS CAREFULLY BEFORE
PROCEEDING WITH THE INSTALLATION. PAY PARTICULAR ATTENTION TO ALL THE PARAGRAPHS MARKED WITH THE SYMBOL
ORIGINAL INSTRUCTION MANUAL. NOT READING THESE IMPORTANT INSTRUCTIONS COULD COMPROMISE THE CORRECT WORKING ORDER
OF THE SYSTEM AND CREATE DANGER SITUATIONS FOR THE USERS OF THE SYSTEM. SAVE THESE INSTRUCTIONS FOR FUTURE USE.
• These instructions are aimed at professionally qualified 'INSTALLERS OF ELECTRICAL
EQUIPMENT' and must respect the local standards and regulations in force. All materials
used must be approved and must suit the environment in which the installation is situated
and all maintenance operations must be carried out by professionally qualified technicians.
• This appliance must be used exclusively for the purpose for which it has been made. 'i.e.
for the automation of hinged gates' with one or two gate leaves.
CAUTION! Mechanical stop buffers must be installed in both the closing and
opening positions. (pos. 1, 2 and 3, fig. 5).

IMPORTANT SAFETY INSTRUCTIONS

It is the responsibility of the installer to make sure that the following public safety conditions
are satisfied:
1) Ensure that the gate operating installation is far enough away from the main road to
eliminate possible traffic disruptions.
2) The motor must be installed on the inside of the property and not on the public side
of the gate. The gates must not open onto a public area.
3) The gate operator is designed for use on gates through which vehicles are passing.
Pedestrians should use a separate entrance.
4) The controls must be installed at a height between 1,5 and 1,8 m and in a location
not accessible to children. Controls installed externally must be protected by a safety
device inhibiting unauthorised use.
5) At least two warning signs (similar to the example on the right)
should be placed, where they can be easily seen by the public,
in the area of the system of automatic operation. One inside
the property and one on the public side of the installation.
These signs must be indelible and not hidden by any objects
(such as tree branches, decorative fencing etc.).
6) Make sure that the end-user is aware that children and/or pets must not be allowed to
play within the area of a gate installation. If possible include this in the warning signs.
7) Whenever a fully open gate leaf comes within at 500 mm of a fixed structure the space
must be protected by an anticrush buffer.
8) You are advised to protect the system's lateral access points with pairs of (FS) photocells
connected to the stop input, see installation example, component 14 on page 2.
9) If you have any questions about the safety of the gate operating system, do not install
the operator. Contact your dealer for assistance.
TECHNICAL DESCRIPTION
HL2524ESB Self-locking electromechanical drive unit for hinged gates with a maximum
opening angle of 110°, max. weight 350 kg.
HL1824ESB Self-locking electromechanical drive unit for hinged gates with an opening
angle of 180°- 360° (chain kit included), max. weight 350 kg.
HLBOX-HLBOXI-HLBOXC Steel embedding cases complete with connection
lever and adjustable mechanical travel limits. Hot dip galvanized anti rust treatment
(HLBOX). Structure completely in stainless steel (HLBOXI). Both versions are fitted
with a stainless steel cover.
ACCHL360 Accessory for 360° opening.
• Drive motor maximum 28 Vdc with an incorporated encoder.
• Permanently lubricated irreversible geared motor mounted in a cast aluminium case
with rubber sealing gaskets.
• Key or lever operated manual release mechanism encased in pressed aluminium.
• Transmission levers and gate fastening brackets in zinc-plated steel.
USER INSTRUCTIONS
Attention! Only for EU customers - WEEE marking.
This symbol indicates that once the products life-span has expired
it must be disposed of separately from other rubbish. The user is
therefore obliged to either take the product to a suitable differential
collection site for electronic and electrical goods or to send it back to
the manufacturer if the intention is to replace it with a new equivalent
version of the same product.
Suitable differential collection, environmental friendly treatment and disposal
contributes to avoiding negative effects on the ambient and consequently health
as well as favouring the recycling of materials. Illicitly disposing of this product by
the owner is punishable by law and will be dealt with according to the laws and
standards of the individual member nation.
ATTENTION! IMPORTANT SAFETY INSTRUCTIONS
AUTOMATIC OPENING
APERTURA AUTOMATICA
FERMETURE AUTOMATISÉE
AUTOMATISCHER ÖFFNUNG
Installation company: Serial number:
Product model:
Installation date:
®
Weight in kg:
riello elettronica group
ZVE: 572 - Mod: 04-09-2017
During the opening/closing manoeuvre check for correct operation and activate
the emergency stop button in case of danger. During blackouts the gate can
be released and manually manoeuvred using the supplied release key (see
manual release page 11).
The appliance is not suitable for continuous operation and must be adjusted
according to the model (see technical data on page 20).

INSTALLATION INSTRUCTIONS

The minimum controls which may be installed are OPEN-STOP-CLOSE, these
controls must be installed in a location not accessible to children and outside
the opening range of the gate. Before starting the installation of the system
check that the structure which is to be automated is in good working order
and respects the local standards and regulations in force. To this end make
sure that the gate is sufficiently rigid (if necessary reinforce the structure) and
that it pivots easily.
You are advised to grease all the moving parts using lubricants which maintain
unaltered friction characteristics over a period of time and are suitable for
temperatures of -20 to +70°C.
• Check the safety measures between the fixed and moving parts:
- a minimum space of 30 mm must always be left along the entire distance
between the gate and the support column measured throughout the entire
opening angle of the gate.
- make sure that the space between the bottom of the gate and the pavement
never exceeds 30 mm throughout the entire opening angle of the gate.
• The surface of the gate must not feature openings which allow a person's
hand or foot to pass through.
• Check the exact positioning of the pivots, and their good working order (the
upper and lower hinges/pivots must be aligned on the same axis).
• Work out the run of the cables according to the command and control
devices fitted and make sure the system conforms to the local standard
and regulations in force (see installation example).
• Check that the appliance is suitable for the size, weight and duty cycle of
the gate to which it is to be applied (see duty cycle on page 20).
ASSEMBLY PROCEDURE
The unit may be positioned to the right or to the left of the passageway.
• Choose the ideal position for the foundation case according to the opening angle
(90°-110°-180° fig. 5) and the position of the gate pivot.
• Place a mechanical travel buffer in the closing direction (detail "1", fig. 5).
• Dig the foundation hole "A" (fig. 6) sufficiently large to house the foundation case
and run a drain channel up to the hole "B".
• Run the channelling for the cables up to the hole "C".
• Insert the six round headed screws "E" into the holes on the bottom of the case
and fasten down using the supplied nuts and washers.
• Place the foundation case in the hole with the pin perpendicular to the upper
gate pivot "D", cover the case in concrete and check that it is in square and that
the upper edge protrudes by at least 3 mm from the ground.
- Remove the nuts and washers used to fasten down the round headed bolts in
the embedding case.
- Insert the motor reduction unit and fasten down using four of the six threaded
bolts "E" located underneath the motor (for model HL1824ESB see pag. 12).
- Weld the upper bar "F" complete with release mechanism to the gate remem-
bering that the pin "G" of the lever must be in line with the upper gate pivot "D".
- At this point proceed according to your model as follows:
• Mod. HL2524ESB (fig. 2)
- Position the gate lever "H" on the case pin after having first greased the pin and
then insert the ball bearing "L" inside the lever.
- Mount the gate leaf by inserting the pin of the lever "F" into its housing on the
gate lever "H" after having first greased the moving parts and then position the
upper hinge "D" (fig. 6).
- Align the gate leaf slowly with the gate lever "D" (fig. 9) so that the manual release
mechanism "E" slots into the seat in the gate lever "D". The connection between
the two parts is automatic and does not require the use of the key.
- Fit the cover "P" using the two supplied screws.
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