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2 Safety
2.2 Basic safety instructions
The product has been developed and manufactured in
accordance with state-of-the-art technology and the recognized
safety standards and regulations. Inevitable technical residual
risks to the user, third parties, devices, or other material property
are posed by the product. This document describes the essential
safety requirements and warns of residual hazards that should
be kept in mind to operate the product safely. Detailed product
information and product-specific safety instructions are found in
the separate operating instructions and in other product-specific
documentation. Non-observance of the safety instructions may
result in risks to the life and health of personnel, and
environmental damage or material damage. The manufacturer
will accept no liability for damage caused by non-observance of
the documentation.
► Before using the system for the first time, please read the
provided documentation carefully.
► Do not operate the product unless it is functioning properly
and ensure compliance with all documents.
► Before carrying out specific work, for example,
commissioning, operation, transport and maintenance, read
the documentation carefully.
► Use suitable means to protect yourself and bystanders from
the hazards listed in the documentation.
2.3 Safety instructions for electrical components
► Check electric tools for damage and for its proper
functioning in accordance with its designated use.
► Do not expose electric tools to rain and avoid a moist or wet
environment.
2.4 Safety instructions for welding
► Arc welding may cause damage to the eyes, skin and
hearing. Note that other hazards may arise when the device
is used with other welding components. Therefore, always
wear the prescribed personal protective equipment as
defined by local regulations.
► Any metal vapors, especially lead, cadmium, copper and
beryllium are harmful. Ensure sufficient ventilation or
extraction. Do not exceed the current occupational exposure
limits (OEL).
► To prevent the formation of phosgene gas, rinse workpieces
that have been degreased with chlorinated solvents using
clean water. Do not place degreasing baths containing
chlorine in the vicinity of the welding area.
2.5 Safety instructions for extraction (according to ISO 21904)
► Ensure that all components have been properly installed on
the fume extraction torch.
► Ensure that the fume extraction torch is connected to the
fume extraction system prior to use.
► Use the fume extraction torch only with a fume extraction
system that has been approved for use in the respective
country.
► Observe the local occupational health and safety
regulations and guidelines.
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► Store the documentation within easy reach of the device
for reference and enclose all documents when passing on
the product.
► Consult the documentation for additional welding
components.
► Information about how to handle gas cylinders can be
found in the instructions provided by the gas manufacturer
and the relevant local regulations, e.g., regulations that
apply to compressed air.
► Observe the local accident prevention regulations.
► Only trained specialists should commission, operate, and
service the device. Qualified personnel are persons who,
based on their special training, knowledge, experience and
due to their knowledge of the relevant standards, are able to
assess the tasks assigned to them and identify possible
dangers.
► Keep the work area in order. Ensure good lighting of the
work area.
► Switch off the power supply, gas supply, and compressed
air supply, and disconnect the mains connection for the
entire duration of maintenance, commissioning, and repair
activities.
► For disposal, observe the local regulations, laws, provisions,
standards and guidelines.
► Protect yourself from electric shock by using insulating mats
and wearing dry clothing.
► Do not use the electric tools in areas subject to fire or
explosion hazards.
► In connection with various welding torches, there may be
other hazards, for example those caused by: electrical current
(power supply, internal circuit), welding spatter with regard to
combustible or explosive materials, UV radiation from the arc,
smoke and vapors.
► Adhere to the general fire protection regulations and
remove flammable materials from the vicinity of the welding
work area prior to starting work. Provide appropriate fire
extinguishing equipment in the workplace.
► Check the volume flow at the suction nozzle using the
ABICOR BINZEL suction test pipe. A volume flow that is too
high can cause weld defects.
► Check the extraction hoses at regular intervals, at least once
a week, for damage and contamination.
► Note that if additional hoses or hoses from other
manufacturers are used, pressure loss in the fume extraction
torch can result.
► Note that the applied vacuum depends on the geographic
altitude of the operation site.
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