Campbell Hausfeld WT2530 Installation Instructions

Installation Instructions
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Description
Model WT2530 is an aluminum welding
kit designed for use on all Campbell
Hausfeld wire feed MIG welders (WG
series). This kit includes: PTFE wire liner
(Part Number: WC600210AV) , smooth-
groove drive roller (Part Number:
WC500008AV) and four pieces of
0.030" (0.8 mm) aluminum contact tips
(Part Number: WT501800AV). These
parts, when installed in your welder,
allow welding aluminum with greater
success. Along with this kit, you will
need a spool of 0.030" (0.8 mm)
aluminum MIG wire (Part Number:
WE303001AV) and a bottle of 100%
Argon shielding gas (Part Number:
WT601100AV).
PTFE wire liner
The PTFE wire liner reduces the drag on
the soft aluminum welding wire. DO
NOT USE TO WELD STEEL. This liner
should be used for aluminum welding
only to prevent contamination.
1. Verify the welder is OFF and
UNPLUGGED.
2. Open wire feed door and locate
drive deck. Remove torch cable
cover by removing three screws (see
figure 1a). WG3020: Remove four
screws (see figure 1b).
3. Disassemble torch handle by
Figure 1a – Remove these three screws
© 2002 Campbell Hausfeld/Scott Fetzer
Aluminum
Welding Kit
Figure 1b – Remove these four screws
Figure 2a – Remove these four screws
Figure 2b – Remove screw and twist nut
removing four screws (see figure
2a). WG3020: Remove one screw
and twist nut (see figure 2b).
4. Remove swan neck/valve assembly
from handle (see figure 3a).
WG3020: (see figure 3b).
5. Remove the existing wire liner from
Valve
Figure 3a
Valve
Figure 3b
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the valve. Unlock by pulling up,
then out from the valve (see figure
4a). WG3020: Pull liner from valve
while pressing collar of liner fitting
(see figure 4b).
6. Straighten the torch hose and
Figure 4a
Figure 4b
remove the existing wire liner. Then, insert the PTFE wire liner into the
torch hose.
7. Push new liner into the valve at an
angle until seated fully and then
push sideways to lock it in position
(see figure 4a). WG3020: Push new
liner into fitting. It locks
automatically.
Swan Neck
8. Place swan neck/valve assembly into
torch handle, making sure small
black wires are located correctly (see
figure 5a). Reassemble torch handle
with four screws. WG3020: Make
sure trigger is positioned correctly
Swan Neck
(see figure 5b).
Model WT2530
IN971100AV 3/02