1
Declarations................................................................................................................................................................................ 2
2
2.1
2.1.1
General dangers........................................................................................................................................................................................3
2.1.2
Danger: live components...........................................................................................................................................................................3
2.2
Guarantee and responsibility.....................................................................................................................................................................4
3
Safety and prevention................................................................................................................................................................ 5
3.1
Introduction................................................................................................................................................................................................5
3.2
Personnel training .....................................................................................................................................................................................5
4
Technical description of the burner ......................................................................................................................................... 6
4.1
Technical data ...........................................................................................................................................................................................6
4.1.1
Accessories (optional): ..............................................................................................................................................................................6
4.1.2
Variants .....................................................................................................................................................................................................6
4.2
Burner description .....................................................................................................................................................................................7
4.2.1
Weight - approximate measurements .......................................................................................................................................................7
4.2.2
4.2.3
Standard equipment ..................................................................................................................................................................................8
4.3
Firing rate ..................................................................................................................................................................................................8
4.3.1
Test boiler..................................................................................................................................................................................................8
5
Installation .................................................................................................................................................................................. 9
5.1
Handling ....................................................................................................................................................................................................9
5.2
Preliminary checks ....................................................................................................................................................................................9
5.3
Boiler plate ..............................................................................................................................................................................................10
5.4
Blast tube length......................................................................................................................................................................................10
5.5
Securing the burner to the boiler .............................................................................................................................................................10
5.6
5.7
Nozzle assembly .....................................................................................................................................................................................11
5.8
Combustion head setting.........................................................................................................................................................................12
6
Electrical system ...................................................................................................................................................................... 13
6.1
Electrical system (factory set) .................................................................................................................................................................14
6.1.1
Electrical connections..............................................................................................................................................................................14
7
Hydraulic system...................................................................................................................................................................... 16
7.1
Fuel supply ..............................................................................................................................................................................................16
7.2
Hydraulic connections .............................................................................................................................................................................17
7.3
Pump .......................................................................................................................................................................................................17
7.3.1
Pump priming ..........................................................................................................................................................................................17
8
Burner calibration .................................................................................................................................................................... 18
8.1
Firing .......................................................................................................................................................................................................18
8.2
Operation.................................................................................................................................................................................................18
8.2.1
Burner starting.........................................................................................................................................................................................19
8.2.2
Steady state operation ............................................................................................................................................................................20
8.2.3
Firing failure.............................................................................................................................................................................................20
8.2.4
Undesired shutdown during operation.....................................................................................................................................................20
8.2.5
Final checks ............................................................................................................................................................................................20
9
Maintenance.............................................................................................................................................................................. 21
9.1
Burner start-up cycle diagnostics ............................................................................................................................................................23
9.2
9.3
Resetting the control box.........................................................................................................................................................................23
9.4
Visual diagnostics....................................................................................................................................................................................23
9.5
Software diagnostics ...............................................................................................................................................................................24
Contents
1
GB
20054351