List of Figures
Figure 1: Machine demarcation ................................................................................................................................................ 84
Figure 2: Hazardous area ......................................................................................................................................................... 85
Figure 3: Transporting the kiln .................................................................................................................................................. 89
Figure 4: Levelling the kiln ........................................................................................................................................................ 91
Figure 5: Attaching the kiln to the floor ...................................................................................................................................... 91
Figure 6: Exhaust air socket ..................................................................................................................................................... 93
Figure 7: Controller mounting plate ELS 150 - 480 without eDrive ............................................................................................... 94
Figure 8: Mounting the TC 304/TC 504 bracket (ELS 150-ELS 480 without eDrive) ...................................................................... 94
Figure 9: Mounting the ST 411/ST 630/ST 632 bracket (ELS 150-ELS 480 without eDrive) ........................................................... 94
Figure 10: Mounting the control unit bracket (only ELS 750 & 1000/ELS with eDrive) .................................................................... 95
Figure 11: 14-pin socket & plug (standard) ................................................................................................................................ 97
Figure 12: 19-pin socket & plug (optional) ................................................................................................................................. 98
Figure 13: Supplied control systems (standard) ....................................................................................................................... 102
Figure 14: Supplied control systems (optional) ......................................................................................................................... 102
Figure 15: Air supply slide ...................................................................................................................................................... 105
Figure 16: Exhaust air flap handle ........................................................................................................................................... 105
Figure 17: Stacking ............................................................................................................................................................... 107
Figure 18: Exhaust air connection using an exhaust air socket .................................................................................................. 109
Figure 19: Exhaust air connection using an exhaust air hood .................................................................................................... 110
Figure 20: ELS eDrive (switch cabinet & controls) .................................................................................................................... 111
Figure 21: eDrive controls ...................................................................................................................................................... 111
Figure 22: 2-hand operation ................................................................................................................................................... 111
Figure 23: Automatic supply air flap ........................................................................................................................................ 112
Figure 24: Unlocking the supply air flap servomotor ................................................................................................................. 113
Figure 25: Automatic exhaust air flap ...................................................................................................................................... 113
Figure 26: Unlocking the exhaust air flap servomotor ............................................................................................................... 114
Figure 27: ELS cooling system ............................................................................................................................................... 114
Figure 28: ELS kiln floor sealing strip ...................................................................................................................................... 127
List of Tables
Table 1: Scope of delivery........................................................................................................................................................ 75
Table 2: General technical characteristics ................................................................................................................................. 76
Table 3: ELS-N overview ......................................................................................................................................................... 77
Table 4: ELS-S overview .......................................................................................................................................................... 77
Table 5: ELS kilns up to 1200°C overview ................................................................................................................................. 77
Table 6: ELS kilns up to 1300°C overview ................................................................................................................................. 77
Table 7: Warning signs on the kiln ............................................................................................................................................ 80
Table 8: Personal protective equipment .................................................................................................................................... 81
Table 9: Activities of user groups .............................................................................................................................................. 82
Table 10: Qualifications of user groups ..................................................................................................................................... 83
Table 11: Area of use kiln ........................................................................................................................................................ 83
Table 12: Hazardous area ........................................................................................................................................................ 85
Table 13: Safety equipment ..................................................................................................................................................... 86
Table 14: Setting the inclination angle of the kiln floor ................................................................................................................ 93
Table 15: Connecting the kiln ................................................................................................................................................... 96
Table 16: General inspection .................................................................................................................................................... 97
Table 17: Mechanical protection systems check ........................................................................................................................ 97
Table 18: Electrical protection systems check ........................................................................................................................... 97
Table 19: Connecting the control unit ....................................................................................................................................... 98
Table 20: Switching the ELS 750 & ELS 1000 on & off ............................................................................................................. 101
Table 21: Opening & closing the kiln door ............................................................................................................................... 103
Table 22: Moving the ELS ...................................................................................................................................................... 104
Table 23: Incident: Shutting down the kiln ............................................................................................................................... 106
Table 24: Shutting down the kiln in an emergency ................................................................................................................... 106
Table 25: Emergency: Shutting down the kiln .......................................................................................................................... 106
Table 26: Allocation of heating zones ...................................................................................................................................... 112
Table 27: View port open/closed ............................................................................................................................................ 116
Table 28: Maintenance interval for mechanical components ..................................................................................................... 120
Table 29: Maintenance intervals for electrical components ....................................................................................................... 121
Table 30: Maintenance intervals for optional components ......................................................................................................... 121
Table 31:Torques .................................................................................................................................................................. 123
Table 32: Adjusting the insulating cord ................................................................................................................................... 124
Table 33: Adjusting the door catch ......................................................................................................................................... 125
Table 34: Adjusting the door hinge ......................................................................................................................................... 126
Table 35: Adjusting the sealing strip for the ELS kiln floor ......................................................................................................... 128
Table 36: Aligning the drive mechanism .................................................................................................................................. 129
Table 37: Position of connections for heating elements ............................................................................................................ 131
Table 38: Kiln faults ............................................................................................................................................................... 134
Table 39: Control unit faults ................................................................................................................................................... 134
Table 40: Replacing the fuse .................................................................................................................................................. 135
Table 41: Imprint ................................................................................................................................................................... 138
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