Every Day; Periodic Maintenance; Tightening Torques - Chicago Pneumatic CP 0003 Instrucciones De Seguridad Y De Funcionamiento

Safety and operating instructions
♦ Before starting maintenance on the machine,
clean it in order to avoid exposure to hazardous
substances. See "Dust and fume hazard".
Use only authorised parts. Any damage or
♦
malfunction caused by the use of unauthorised
parts is not covered by warranty or product
liability.
When cleaning mechanical parts with solvent,
♦
comply with appropriate health and safety
regulations and ensure there is satisfactory
ventilation.
For major service of the machine, contact the
♦
nearest authorised workshop.
After each service, check that the machine's
♦
vibration level is normal. If not, contact the nearest
authorised workshop.

Every day

Before undertaking any maintenance or changing
the butt on pneumatic machines, always switch off
the air supply and bleed the machine by depressing
the start and stop device. Then disconnect the air
hose from the machine.
♦ Clean and inspect the machine and its functions
each day before the work commences.
♦ Check that the butt is properly fitted.
Conduct a general inspection for leaks and
♦
damage.
Check that the air inlet nipple is tightened and
♦
that the claw coupling is free from damage.
Check the tamping butt lock nut, it must be
♦
tightened securely.
Check the setting of the piston rod seal. See
♦
section "Adjustment of the piston rod seal".
Change damaged parts immediately.
♦
Replace worn components in good time.
♦
♦ Make sure that all the attached and related
equipment, such as hoses and water separators
are properly maintained.

Periodic maintenance

After each operating period of approximately 150
impact hours or twice a year the machine must be
dismantled and all parts be cleaned and checked.
This work must be performed by authorised staff
who are trained for this task.
16

Tightening torques

A
B
C
E
D
CP 0003
A. Elbow - street, 30-40 lbf/ft (41-56 Nm) (use
Loctite® 242™).
B. Strainer - air, 50-60 lbf/ft (68-81 Nm) (use
Loctite® 542™).
Cap - valve, 60-70 lbf/ft (81-95 Nm) (use
C.
Loctite® 542™).
D. Plug - filler, 20-25 lbf/ft (27-34 Nm).
Cylinder - head, 125-160 lbf/ft (169-217 Nm).
E.
Lock nut - retainer, 90-100 lbf/ft (122-136
F.
Nm).
Retainer - piston bushing, 2-4 lbf/ft (3-5 Nm).
G.
Lock nut - butt, 60-90 lbf/ft (81-122 Nm).
H.
9800 0557 90c | Original instructions
CP 0003, CP 0004
F
G
H