Appendix 5: System Schematic, 400V Units - ESAB Cutmaster 120 Manual De Instrucciones

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ESAB CUTMASTER 120
APPENDIX 5: SYSTEM SCHEMATIC, 400V UNITS
5
5
SW1
SW1
SW1
SW1
J1
J1
J1
J1
1
1
3
3
1
1
2
2
BIAS
BIAS
3
3
SUPPLY
SUPPLY
4
4
2
2
4
4
5
5
D
D
INRUSH
INRUSH
+12VDC
+12VDC
RESISTORS
RESISTORS
+
+
TP2
TP2
TP2
TP2
K1
K1
K1
K1
*
*
EMI
EMI
CHOKE
CHOKE
/INRUSH
/INRUSH
D1
D1
*
*
CE UNITS
CE UNITS
ONLY
ONLY
TP8
TP8
TP8
TP8
MTH7
MTH7
MTH7
MTH7
*
*
_
_
EMI
EMI
AC1
AC1
AC1
AC1
FILTER
FILTER
W1
W1
W1
W1
7
7
L1
L1
1
1
1
1
L1
L1
T1
T1
AC2
AC2
AC2
AC2
L2
L2
2
2
2
2
8
8
L2
L2
T2
T2
L3
L3
9
9
AC3
AC3
AC3
AC3
3
3
3
3
L3
L3
T3
T3
GND
GND
7A
7A
4
4
4
4
L4
L4
T4
T4
380/400/415V
380/400/415V
OR 600V
OR 600V
3 PH AC INPUT
3 PH AC INPUT
PRIMARY POWER CONNECTIONS:
PRIMARY POWER CONNECTIONS:
USE L1, L2, L3 & GND
USE L1, L2, L3 & GND
+12VDC
+12VDC
MOT1
MOT1
MOT1
MOT1
J7
J7
J7
J7
C
C
1
1
FAN
FAN
/FAN
/FAN
+
+
-
-
2
2
J5
J5
J5
J5
SOL 1
SOL 1
SOL 1
SOL 1
1
1
2
2
/SOLENOID
/SOLENOID
3
3
5
5
24VAC
24VAC
J6
J6
J6
J6
W1
W1
W1
W1
1
1
24VAC RET
24VAC RET
2
2
6
6
J14
J14
J14
J14
J4
J4
J4
J4
SYNC
SYNC
1
1
3.3VDC
3.3VDC
2
2
TXD
TXD
SERIAL PORT
SERIAL PORT
RXD
RXD
3
3
1 /OVERTEMP
1 /OVERTEMP
4
4
2 /FAN_ON
2 /FAN_ON
5
5
D
D
3 /CSR
3 /CSR
4 CUR_SET
4 CUR_SET
5 MAIN_PCB_ID
5 MAIN_PCB_ID
6 COMMON
6 COMMON
J13
J13
J13
J13
FERRITE
FERRITE
FILTER
FILTER
J2
J2
J2
J2
B
B
1
1
2
2
J3
J3
J3
J3
J4
J4
J4
J4
+12VDC
+12VDC
MOT2
MOT2
MOT2
MOT2
+12VDC
+12VDC
J1
J1
J1
J1
FAN
FAN
1
1
J9
J9
J9
J9
2
2
/FAN
/FAN
SYNC
SYNC
AC1
AC1
AC1
AC1
MOT3
MOT3
MOT3
MOT3
J2
J2
J2
J2
AC2
AC2
AC2
AC2
FAN
FAN
1
1
2
2
AC3
AC3
AC3
AC3
PMTH1
PMTH1
PMTH1
PMTH1
+
+
D1
D1
A
A
PMTH4
PMTH4
PMTH4
PMTH4
_
_
PCB5
PCB5
40/50 AMP PCB
40/50 AMP PCB
A-12770_AA
A-12770_AA
5
5
A-6
4
4
B
B
PRI 2
PRI 2
PRI 2
PRI 2
PRI 2
PRI 2
PRI 2
PRI 2
A
A
PRI 1
PRI 1
PRI 1
PRI 1
PRI 1
PRI 1
PRI 1
PRI 1
+
+
MTH1
MTH1
MTH1
MTH1
MTH2
MTH2
MTH2
MTH2
TP1
TP1
TP1
TP1
Q1
Q1
+12VDC
+12VDC
BIAS
BIAS
SUPPLY
SUPPLY
+ C3,C4,C7,C8*
+ C3,C4,C7,C8*
+ C3,C4,C7,C8*
+ C3,C4,C7,C8*
MTH4
MTH4
MTH4
MTH4
TP5
TP5
TP5
TP5
80A_AC1
80A_AC1
80A_AC1
80A_AC1
80A_AC2
80A_AC2
80A_AC2
80A_AC2
80A_AC3
80A_AC3
80A_AC3
80A_AC3
MTH8
MTH8
MTH8
MTH8
TP4
TP4
TP4
TP4
MTH6
MTH6
MTH6
MTH6
TP3
TP3
TP3
TP3
Q2
Q2
C5,C6,C9,C10*
C5,C6,C9,C10*
C5,C6,C9,C10*
C5,C6,C9,C10*
+
+
+
+
_
_
PCB1
PCB1
MAIN PCB ASSY
MAIN PCB ASSY
+12VDC
+12VDC
PRI 1
PRI 1
PRI 1
PRI 1
PRI 2
PRI 2
PRI 2
PRI 2
A
A
+
+
40A_AC1
40A_AC1
40A_AC1
40A_AC1
Q1
Q1
40A_AC2
40A_AC2
40A_AC2
40A_AC2
40A_AC3
40A_AC3
40A_AC3
40A_AC3
PMTH1
PMTH1
PMTH1
PMTH1
+
+
+
+
C16-17
C16-17
C16-17
C16-17
PMTH2
PMTH2
PMTH2
PMTH2
PMTH2
PMTH2
PMTH2
PMTH2
PMTH3
PMTH3
PMTH3
PMTH3
PMTH3
PMTH3
PMTH3
PMTH3
PCB2
PCB2
INPUT CAPACITOR PCB
INPUT CAPACITOR PCB
*CM102/35mm/A80
*CM102/35mm/A80
Q2
Q2
C7 & C10 may not be installed
C7 & C10 may not be installed
C12-13
C12-13
C12-13
C12-13
+
+
+
+
PMTH4
PMTH4
PMTH4
PMTH4
_
_
4
4
APPENDIX
Manual 0-5398
3
3
T1
T1
T1
T1
TS1
TS1
TS1
TS1
J11
J11
J11
J11
PRI 4
PRI 4
PRI 4
PRI 4
SEC1
SEC1
SEC1
SEC1
PRI 3
PRI 3
PRI 3
PRI 3
+12VDC
+12VDC
C
C
D
D
NTC
NTC
NTC
NTC
D59 PCR
D59 PCR
D59 PCR
D59 PCR
D78 CSR
D78 CSR
D78 CSR
D78 CSR
T2
T2
T2
T2
PRI 3
PRI 3
PRI 3
PRI 3
PRI 4
PRI 4
PRI 4
PRI 4
SEC1
SEC1
SEC1
SEC1
SEC2
SEC2
SEC2
SEC2
B
B
C
C
D
D
D2
D2
NTC
NTC
NTC
NTC
3
3
Manual 0-5398
2
2
L1
L1
L1
L1
SEC2
SEC2
SEC2
SEC2
CHOKE1
CHOKE1
CHOKE1
CHOKE1
TEMP
TEMP
/OVERTEMP
/OVERTEMP
CIRCUIT
CIRCUIT
-V OUT 1
-V OUT 1
-V OUT 1
-V OUT 1
E64
E64
ELECTRODE1
ELECTRODE1
ELECTRODE1
ELECTRODE1
TIP1
TIP1
TIP1
TIP1
E35
E35
D3
D3
Q5
Q5
Q5
Q5
PILOT IGBT
PILOT IGBT
PILOT IGBT
PILOT IGBT
WORK1
WORK1
WORK1
WORK1
J9
J9
J9
J9
78
78
/PIP
/PIP
1
1
79
79
2
2
80
80
/START
/START
3
3
81
81
4
4
82
82
24VAC RETURN
24VAC RETURN
5
5
6
6
83
83
24VAC SUPPLY
24VAC SUPPLY
7
7
J10
J10
J10
J10
P10
P10
P10
P10
1
1
1
1
OK-TO-MOVE
OK-TO-MOVE
2
2
2
2
3
3
3
3
(5A @ 250VAC / 30VDC)
(5A @ 250VAC / 30VDC)
4
4
4
4
5
5
5
5
+12VDC
+12VDC
6
6
6
6
7
7
7
7
8
8
8
8
J2
J2
40 PIN RIBBON CABLE SIGNALS
40 PIN RIBBON CABLE SIGNALS
TEST POINTS
TEST POINTS
1
1
-V_OUT_SIGNAL
-V_OUT_SIGNAL
2
2
/TIP_VOLTS
/TIP_VOLTS
GND1
GND1
COMMON
COMMON
3
3
/TIP_SENSE
/TIP_SENSE
GND2
GND2
COMMON
COMMON
4
4
/460V_IN
/460V_IN
+12V1
+12V1
+12 VDC SUPPLY
+12 VDC SUPPLY
5
5
/230V_IN
/230V_IN
48V1
48V1
+48 VDC SUPPLY
+48 VDC SUPPLY
6
6
CUR_SET
CUR_SET
I_DMD_1
I_DMD_1
CURRENT DEMAND
CURRENT DEMAND
7
7
/RAR (RAPID AUTO RESTART)
/RAR (RAPID AUTO RESTART)
TIP_SEN
TIP_SEN
TIP DRAG SENSE
TIP DRAG SENSE
8
8
/INRUSH
/INRUSH
9
9
/W1_ON
/W1_ON
10
10
SHDN
SHDN
11
11
/TORCH_SOLENOID
/TORCH_SOLENOID
12
12
/SOLENOID_ON
/SOLENOID_ON
13
13
/OK_TO_MOVE
/OK_TO_MOVE
14
14
/FAN_ON
/FAN_ON
15
15
/LATCH_ACTIVE
/LATCH_ACTIVE
16
16
/TORCH_SWITCH
/TORCH_SWITCH
17
17
/PIP
/PIP
18
18
AC_ON
AC_ON
19
19
CSR
CSR
FERRITE
FERRITE
20
20
/TORCH_SOLENOID_DETECT
/TORCH_SOLENOID_DETECT
FILTER
FILTER
21
21
/OVERTEMP
/OVERTEMP
22
22
V_IN
V_IN
23
23
+12VDC
+12VDC
24
24
+12VDC
+12VDC
25
25
COMMON
COMMON
26
26
COMMON
COMMON
29
29
MAIN_PCB_ID
MAIN_PCB_ID
34
34
460_IN
460_IN
35
35
+3.3VDC
+3.3VDC
36
36
TXD
TXD
37
37
RXD
RXD
38
38
COMMON
COMMON
39
39
D
D
L2
L2
L2
L2
J1
J1
CHOKE1
CHOKE1
CHOKE1
CHOKE1
FAULT
FAULT
ERROR IND
ERROR IND
AC
AC
AC
AC
MAX
MAX
OVER PRESSURE
OVER PRESSURE
90
90
INTERNAL ERROR
INTERNAL ERROR
SHORTED TORCH
SHORTED TORCH
85
85
OVERTEMP
OVERTEMP
OVERTEMP
OVERTEMP
80
80
CONSUMABLES MISSING
CONSUMABLES MISSING
75
75
START ERROR
START ERROR
PARTS IN PLACE
PARTS IN PLACE
70
70
INPUT POWER
INPUT POWER
65
65
GAS
GAS
GAS
GAS
MIN
MIN
UNDER PRESSURE
UNDER PRESSURE
TEST POINTS
TEST POINTS
DC
DC
DC
DC
TP1
TP1
GND
GND
TP2
TP2
+12 VDC
+12 VDC
TP3
TP3
+5 VDC
+5 VDC
ERROR
ERROR
ERROR
ERROR
TP4
TP4
3.3 VDC
3.3 VDC
TP5
TP5
0.v - 5.0 VDC / 0-100PSI
0.v - 5.0 VDC / 0-100PSI
TP6
TP6
1.8 VDC
1.8 VDC
TP7
TP7
CURRENT DEMAND
CURRENT DEMAND
Current Control
Current Control
Current Control
Current Control
TEMP
TEMP
+12VDC
+12VDC
/OVERTEMP
/OVERTEMP
CIRCUIT
CIRCUIT
D1
D1
D1
D1
LATCH
LATCH
SET
SET
RUN
RUN
+OUT_1
+OUT_1
+OUT_1
+OUT_1
RAR
RAR
PCB3
PCB3
2
2
APPENDIX
ESAB CUTMASTER 120
1
1
1TORCH
1TORCH
PIP SWITCH
PIP SWITCH
PIP SWITCH
PIP SWITCH
TORCH SWITCH
TORCH SWITCH
TORCH SWITCH
TORCH SWITCH
ATC CONNECTOR
ATC CONNECTOR
J1
J1
J1
J1
1
1
1
1
AUTOMATION
AUTOMATION
2
2
2
2
TORCH SOLENOID
TORCH SOLENOID
3
3
3
3
4
4
4
4
D
D
5
5
5
5
6
6
6
6
7
7
7
7
8
8
8
8
-
-
+
+
WORK
WORK
WORK
WORK
CNC INTERFACE STANDARD ON A80 & A120 UNITS
CNC INTERFACE STANDARD ON A80 & A120 UNITS
CNC INTERFACE OPTIONAL ON CM102 & CM152 UNITS
CNC INTERFACE OPTIONAL ON CM102 & CM152 UNITS
J2
J2
J2
J2
14
14
}
}
OK TO MOVE
OK TO MOVE
13
13
12
12
CNC PINOUT
CNC PINOUT
11
11
10
10
3
3
1
1
9
9
7
7
4
4
8
8
7
7
11
11
8
8
6
6
14
14
12
12
5
5
}
}
4
4
/START / STOP
/START / STOP
3
3
2
2
1
1
C
C
FULL FEATURED AUTOMATION INTERFACE PCB OPTION
FULL FEATURED AUTOMATION INTERFACE PCB OPTION
M-L
M-L
*
*
M-L
M-L
*
*
M-L
M-L
To configure DIVIDED ARC VOLTS signal output
To configure DIVIDED ARC VOLTS signal output
L-M
L-M
No jumper installed for ARC VOLTS / 16.67
No jumper installed for ARC VOLTS / 16.67
L-M
L-M
Jumper pins 1 & 2 for ARC VOLTS / 30
Jumper pins 1 & 2 for ARC VOLTS / 30
L-M
L-M
Jumper pins 2 & 3 for ARC VOLTS / 50
Jumper pins 2 & 3 for ARC VOLTS / 50
To -V OUT 1
To -V OUT 1
P1
P1
P1
P1
L-M
L-M
on PCB1
on PCB1
L-M
L-M
J1
J1
J1
J1
L-M
L-M
E1
E1
E1
E1
L-M
L-M
1
1
L-M
L-M
2
2
L-M
L-M
P10
P10
P10
P10
P2
P2
P2
P2
3
3
}
}
+12VDC
+12VDC
/START / STOP
/START / STOP
L-M
L-M
4
4
*
*
L-M
L-M
1
1
1
1
1
1
5
5
}
}
(-)
(-)
DIVIDED ARC VOLTS
DIVIDED ARC VOLTS
L-M
L-M
(+)
(+)
2
2
2
2
2
2
6
6
M-L
M-L
3
3
3
3
3
3
K1
K1
K1
K1
7
7
}
}
(-)
(-)
ARC VOLTS
ARC VOLTS
M-L
M-L
4
4
4
4
4
4
8
8
(W/ 100K IN SERIES (2))
(W/ 100K IN SERIES (2))
M-L
M-L
5
5
5
5
5
5
9
9
(+)
(+)
M-L
M-L
6
6
6
6
6
6
10
10
PCB4
PCB4
M-L
M-L
7
7
7
7
7
7
11
11
M-L
M-L
8
8
8
8
8
8
12
12
}
}
M-L
M-L
AUTOMATION
AUTOMATION
K1
K1
13
13
OK-TO-MOVE
OK-TO-MOVE
14
14
M-L
M-L
INTERFACE PCB
INTERFACE PCB
M-L
M-L
M-L
M-L
M-L
M-L
M-L
M-L
M-L
M-L
L-M
L-M
M-L
M-L
M-L
M-L
L-M
L-M
M-L
M-L
B
B
MAX
MAX
MAX
MAX
90
90
90
90
85
85
85
85
80
80
80
80
GAS CONTROL
GAS CONTROL
75
75
75
75
REGULATOR
REGULATOR
70
70
70
70
SOLENOID
SOLENOID
VALVE
VALVE
ATC
ATC
65
65
65
65
FILTER
FILTER
AIR
AIR
INLET
INLET
MIN
MIN
MIN
MIN
PRESSURE
PRESSURE
TRANSDUCER
TRANSDUCER
J3
J3
J3
J3
+5VDC
+5VDC
3
3
0-100PSI / 0-4.5VDC
0-100PSI / 0-4.5VDC
2
2
1
1
LOGIC PCB
LOGIC PCB
A
A
A-12770_AA
A-12770_AA
Rev
Rev
Rev
Rev
Rev
Rev
Revisions
Revisions
Revisions
Revisions
Revisions
Revisions
By
By
By
By
By
By
Date
Date
Date
Date
Date
Date
PCB No:
PCB No:
PCB No:
PCB No:
PCB No:
PCB No:
AA
AA
INTRO ECO B1357
INTRO ECO B1357
RWH
RWH
03/31/09
03/31/09
Assy No:
Assy No:
Assy No:
Assy No:
Assy No:
Assy No:
AB
AB
Scale
Scale
Scale
Scale
Scale
Scale
Supersedes
Supersedes
Supersedes
Supersedes
Supersedes
Supersedes
ECO B1399
ECO B1399
RWH
RWH
05/05/09
05/05/09
AB
AB
ECO B1611
ECO B1611
RWH
RWH
05/05/09
05/05/09
Date:
Date:
Date:
Date:
Date:
Date:
MARCH 30, 2009
MARCH 30, 2009
Drawn:
Drawn:
Drawn:
Drawn:
Drawn:
Drawn:
References
References
References
References
References
References
NOTE:
NOTE:
NOTE:
NOTE:
NOTE:
NOTE:
Unless Otherwise Specified, Resistors are in Ohms 1/4W 5%.
Unless Otherwise Specified, Resistors are in Ohms 1/4W 5%.
Unless Otherwise Specified, Resistors are in Ohms 1/4W 5%.
Unless Otherwise Specified, Resistors are in Ohms 1/4W 5%.
Unless Otherwise Specified, Resistors are in Ohms 1/4W 5%.
Unless Otherwise Specified, Resistors are in Ohms 1/4W 5%.
RWH
RWH
Capacitors are in Microfarads (UF)
Capacitors are in Microfarads (UF)
Capacitors are in Microfarads (UF)
Capacitors are in Microfarads (UF)
Capacitors are in Microfarads (UF)
Capacitors are in Microfarads (UF)
Chk:
Chk:
Chk:
Chk:
Chk:
Chk:
App:
App:
App:
App:
App:
App:
Sheet
Sheet
Sheet
Sheet
Sheet
Sheet
1
1
1
1
1
1
of
of
of
of
of
of
1
1
1
1
1
1
SCHEMATIC, ESAB Cutmaster 100/120 20'/50' SL100 400V/208-460V
SCHEMATIC, ESAB Cutmaster 100/120 20'/50' SL100 400V/208-460V
Size
Size
Size
Size
Size
Size
DWG No:
DWG No:
DWG No:
DWG No:
DWG No:
DWG No:
TITLE:
TITLE:
TITLE:
TITLE:
TITLE:
TITLE:
Last Modified:
Last Modified:
Last Modified:
Last Modified:
Last Modified:
Last Modified:
Friday, December 11, 2009
Friday, December 11, 2009
09:02:19
09:02:19
09:02:19
09:02:19
09:02:19
09:02:19
3ph CE/Non-CE CCC/ 1/3ph CSA (Configured for 460V 3ph)
3ph CE/Non-CE CCC/ 1/3ph CSA (Configured for 460V 3ph)
D
D
D
D
D
D
42X1330
42X1330
42X1330
42X1330
42X1330
42X1330
1
1
A-7
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