Parts Replacement; Power Switch - Gaymar Sof Care Serie Manual De Servicio

8.0 Parts Replacement (refer to figures 1-3)
NOTE: Removing the front cap may result in air leakage. Replacement parts
indicated with a cross (†) in figure 3, section 9 include a replacement front cap
gasket. The gasket may also be ordered separately.
8.1 Fuse
Unplug the inflator from the mains. Remove the front cap for access to the interior of
the inflator. Replace blown fuse with a cartridge fuse rated per the label on interior of the
inflator. Replace the front cap.
8.2 Power Inlet / EMI Filter
Unplug the inflator from the mains. Detach the power cord from the power inlet. Remove
the front cap for access to the interior. Disconnect the blue, brown, and green/yellow
wires from the back of the power inlet / EMI filter. Remove inlet from front cap. Remove
the inlet gasket and replace it by centering the new gasket in the mounting hole. Insert
new inlet with ground terminal on the right (as inlet is viewed with inflator standing
upright). Reconnect the brown, blue, and green/yellow wires. Insure the green/yellow wire
is connected to the protective earth terminal of the power inlet / EMI filter. Replace the
front cap.

8.3 Power Switch

Unplug the inflator from the mains. Remove the front cap to access the interior.
Disconnect the ground wire from the back of the EMI filter. Disconnect all wires from the
fuse holders. Remove the tie wraps holding the motor/switch wire splices. Clip the wire
on both sides of the splice and discard the splices. Strip 5 mm of insulation from each of
the motor wires. Remove the fuse mounting plate/motor mount screws and lift the plate
out of the enclosure. Inside the inflator, carefully squeeze the retaining tangs of the power
switch and push it outward. Remove the entire switch assembly from the inflator. Remove
the switch gasket and replace it by centering the new gasket in the switch mounting hole.
Insert new switch assembly oriented with the non-soldered terminals toward the front
cap. Route the brown wire (with the splice end) and blue wire (with the connector end)
under motor bracket toward fuse holder F1. Replace the fuse mounting plate. Reconnect
the blue wire from the switch to terminal 2 of fuse holder F2. Reconnect the brown wire
from the switch to terminal 2 of fuse holder F1. Crimp the new switch wire splices to
the motor wires. Fasten one wire and splice to each fuse holder through the fuse holder
mounting plate with a plastic tie wrap. Reconnect the blue wire from the EMI filter to
terminal 1 of fuse holder F2 and the brown wire from the EMI filter to terminal 1 of fuse
holder F1. Reconnect the ground wire to the EMI filter. Replace the front cap.
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