1
Information and general warnings............................................................................................................................................ 3
1.1
Information about the instruction manual .................................................................................................................... 3
1.1.1
Introduction.................................................................................................................................................................. 3
1.1.2
General dangers.......................................................................................................................................................... 3
1.1.3
Other symbols ............................................................................................................................................................. 3
1.1.4
Delivery of the system and the instruction manual ...................................................................................................... 4
1.2
Guarantee and responsibility....................................................................................................................................... 4
2
Safety and prevention................................................................................................................................................................ 5
2.1
Introduction.................................................................................................................................................................. 5
2.2
Personnel training ....................................................................................................................................................... 5
3
Technical description of the burner ......................................................................................................................................... 6
3.1
Burner designation ...................................................................................................................................................... 6
3.2
Models available.......................................................................................................................................................... 6
3.3
Technical data ............................................................................................................................................................. 7
3.4
Electrical data.............................................................................................................................................................. 7
3.5
Burner equipment........................................................................................................................................................ 7
3.6
Maximum dimensions.................................................................................................................................................. 8
3.7
Burner description ....................................................................................................................................................... 9
3.8
Firing rates ................................................................................................................................................................ 10
3.8.1
Commercial boilers.................................................................................................................................................... 10
3.8.2
Test boiler.................................................................................................................................................................. 10
3.9
Flame control............................................................................................................................................................. 11
4
Installation ................................................................................................................................................................................ 12
4.1
Notes on safety for the installation ............................................................................................................................ 12
4.2
Instructions to avoid burnout or bad combustion of the burner ................................................................................. 12
4.3
Handling .................................................................................................................................................................... 12
4.4
Preliminary checks .................................................................................................................................................... 13
4.5
Operating position burners RG2 - RG3 ..................................................................................................................... 13
4.6
Securing the burner to the boiler ............................................................................................................................... 14
4.7
Combustion head adjustment.................................................................................................................................... 15
4.8
Air damper adjustment .............................................................................................................................................. 15
4.9
Electrodes setting ...................................................................................................................................................... 16
4.10
Maintenance position ................................................................................................................................................ 17
4.11
Hydraulic systems ..................................................................................................................................................... 18
4.11.1
Combustion supply .................................................................................................................................................... 18
4.11.2
Pump ..............................................................................................................................................................................................................................................................................................19
4.11.3
Pressure adjustment ................................................................................................................................................. 19
4.11.4
Pressurised one-pipe systems .................................................................................................................................. 19
4.11.5
Priming pump ............................................................................................................................................................ 19
4.11.6
Vacuum systems ....................................................................................................................................................... 20
5
Start-up, calibration and operation of the burner ................................................................................................................. 21
5.1
Notes on safety for the first start-up .......................................................................................................................... 21
5.2
Combustion adjustment............................................................................................................................................. 21
5.3
Recommended nozzles............................................................................................................................................. 22
5.4
Electrical system ....................................................................................................................................................... 23
5.5
Electrical diagram...................................................................................................................................................... 24
5.6
Operating programme ............................................................................................................................................... 25
5.7
Table of times............................................................................................................................................................ 26
5.7.1
Operating status indication........................................................................................................................................ 26
5.7.2
Fault diagnostics - lockouts ....................................................................................................................................... 27
5.7.3
Shutdown test............................................................................................................................................................ 27
5.7.4
Intermittent operation ................................................................................................................................................ 27
5.7.5
Recycle and limit of repetitions.................................................................................................................................. 27
Contents
1
GB
20136866