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Resumen de contenidos para Stone WolfPac WP6100
- Página 1 Operator Manual WolfPac Vibratory Asphalt Roller WP6100 WP6100 WP6100 WP6100 WP6100 Model: REVISION D 9/2010 P/N 56751...
- Página 2 Stone Construction Equipment, Inc. Right Built Pr Right Built Products F Right Built Pr oducts F oducts F oducts Fr r r r r om A Right Built Com om A Right Built Com om A Right Built Com om A Right Built Compan pany y y y y .
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Página 3: Tabla De Contenido
IMITED WARRANTY ....................5 FOREWORD / WARRANTY INFORMATION ..............6 Table of SECTION 1 - INTRODUCTION ..................7 - 10 Contents ntended Use ..................8 General Description ................9 Machine Diagram ................. 10 SECTION 2 - TECHNICA DATA ................... 11-16 Machine Specifications ................. -
Página 4: Ccentrics
Scrapers ..................... 34 ccentrics ................... Table of Beacon (Option) .................. Lights (Option) ..................Contents Locking Bar ..................Transportation ..................Tie Downs ................... Towing the Roller/Hydraulic Bypass ............Asphalt Compaction Tips ............... SECTION 5 - MAINTENANCE ..................39-63 Important ................... Maintenance Chart ................Battery Isolator ................... -
Página 5: Imited Warranty
Mortar Mixers including: Bulldog ® Trench Rollers Champion™ Mortar Mixers 1 Year 2 Year Buddy™ by Stone Mixers 2 Year - Mixer Drum 3 Year - Microprocessor (ECIB) Champion™ Hydraulic Mixers Lifetime* - Bearing & Seals 5 Year - Eccentric Bearings Champion™... -
Página 6: Foreword / Warranty Information
Stone Construction quipment, Inc. is not liable for the function of the machine when used in an improper manner and for other than the intended purpose. 3. Information on S/N tag - Operating errors, improper maintenance and the use of incorrect operating materials if applicable. -
Página 7: Section 1 - Introduction
Stone Construction Equipment, Inc. Introduction... -
Página 8: Ntended Use
Congratulations on your purchase of the Wolf ac6100! You've made an excellent choice! The Wolf ac 6100 is ergonomically engineered to optimize operator interface with the total Introduction machine--it's really "user friendly". Besides good visibility to the roll-edge as well as the work surface, you'll find that the controls are exactly in the right places for maximum comfort. - Página 9 ransmission he roller has an open loop h ydraulic transmission based around a variable displacement Introduction pump mounted to the engine. his pump supplies a variable flow of oil to fixed displacement drive motors that turn the roller drums, hence the roller has infinitely variable travel speed up to a maximum in either direction.
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Página 10: Machine Diagram
ACHINE DIAGRA Introduction Beacon Steering Wheel (optional) & Horn ROPS Control Lever Steering Console Drive Pump Hood Water tank Lifting Point Lifting Point Scraper Tie Down Tie Down Pivot Battery Fuel Tank, Filler Front Drum Rear Drum and Level Gauge Drive Motor Drive Motor Drum Isolators... -
Página 11: Section 2 - Technica Data
Stone Construction Equipment, Inc. 2. Technical Data... -
Página 12: Machine Specifications
Technical Data Stone WolfPac 6100 Specifications txpy„t€y„Á ƒÁV…ÁÁÉvrÁ "$ ÁÉ#Á Hpƒf…tyrÁV…ÁÉvrÁ #%ÁÉ% Á $Á‰Á"&ÃÁ‰Á$ÃÁÁ EÁ‰ÁÁVÁ‰ÁÁAÁÁÉhxÁ É%Á‰Á& Á‰Á$Á ƒ†xÁVti…sÁÁÉhxÁ !$"ÃÁÉÁ ƒ†xÁ tfxp…pƒÁÁÉhxÁ $"#ÃÁÉ$Á VfwwÁ6wpfƒfyhpÁÁÉhxÁ %!ÃÁÉ!#Á 6†ƒgÁ6wpfƒfyhpÁÁÉhxÁ ÃÁÉ"Á Vsppwgf„pÁÉhxÁ #"&$ÃÁÉ#$"Á Hpƒf…tyrÁR„…pxÁ Á 8yrtypÁÉvVÁ "ÁsÁD†g€…fÁÉ!&%Á ƒt‡pÁÁ Aiƒ€„…f…thÁ €†gwpÁ ƒ†xÁ Aiƒ€„…f…thÁ R…ppƒtyrÁ I€ˆpƒÁR…ppƒtyrÁ 9ƒfxpÁ... -
Página 13: Engine Specif Ications
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Página 14: Machine Dimensions
ACHINE DI ENSIONS Technical Data 1.84 47.25 27.56 50.9 101.7 Machine Dimensions (in inches) SERIAL NU BER PLATE LOCATOR Serial Number Plate WolfPac 6100 Plate Locator... -
Página 15: Operator Controls
OPERATOR CONTROLS Technical Data Operator Controls E-S OP BU ON (Emergency stop) - Push to stop engine. Pull to reset before starting engine. KEYSWI CH – keyswitch positions – OFF, RUN, PREHEA , S AR . VIBE SELEC ION SWI CH – Select vibe - FRON Drum Vibe ON DUAL Vibe ON, or REAR Drum Vibe ON... -
Página 16: Battery Isolator
BATTERY ISOLATOR Technical Battery Isolator - Key positions noted above, key is removable. Data (Shown in ON position) Battery Isolator LOCKING BAR Locking bar, shown in LOCK postition. 1. Locking bar 2. Pin CRUSH ZONE Take Care When Area Working In This Locking Bar WolfPac 6100... -
Página 17: Health & Safety
Stone Construction Equipment, Inc. 3. Health & Safety... - Página 18 efore using this equipment, study this entire manual to become familiar with its operation. Do not allow untrained or unauthorized personnel, especially children, to Health & operate this equipment. Use only factory authorized parts for service. Safety When warning decals are destroyed or missing, contact the Manufacturer immediately at 1-800-888-9926 for replacement.
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Página 19: Un Erstan Signal Wor S
FOLLOW SAFETY INSTRUCTIONS Health & Carefully read all safety messages and decals in this manual and on your machine Safety safety signs. Keep decals in good condition. Replace missing or damaged decals. Be sure new equipment components and repair parts include the current safety signs. Replacement safety signs and decals are available through your dealer. - Página 20 PRACTICE SAFE OPERATION Health & Ear protection required when operating this equipment. Safety Exposure to loud noise can cause impairment or loss of hearing. For foot protection, wear steel toe shoes or toe pads. Keep away from the machine’s articulation area (crush zone) when the engine is running.
- Página 21 Understand service procedure before doing work. Keep area clean and dry. Health & Never lubricate, service or adjust machine while it is moving. Keep hands, feet, and clothing from power-driven parts. Disengage all power and operate controls to Safety relieve pressure.
- Página 22 USE COMMON SENSE WHEN HAN LING FUELS Health & Transport and handle fuel only when contained in approved safety containers. Safety Do not smoke when refueling the engine or during any other fuel handling opera- tion. If fuel is spilled during refueling, wipe it off from the engine immediately and discard the rag in a safe place.
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Página 23: Battery Charging
BATTERY CHARGING Health & Read and understand the Maintenance Section of this manual before attempting to Safety charge the battery. Before using a charger, read all the manufacturers’ instructions for, and caution markings on ( ) charger and (2) battery. ... - Página 24 Health & Safety AFETY U E hese machines are designed to carry out the function of compacting material of the cohesive, bituminous and granular varieties. If used correctly they will provide an effective and safe means of compaction and meet the appropr iate performance standards.
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Página 25: Section 4 - Operation
Stone Construction Equipment, Inc. 4. Operation... -
Página 26: Safety Symbols
AFETY YMBOL Operation afety symbols are used in these instructions to bring attention to actions that may cause personal injury or damage to the equipment. Always observe these symbols, they are included for your safety and for the protection of the machine. DELIVERY IN PECTION Upon receipt of your roller, CAREFULLY CHECK FOR ANY FREIGHT DAMAGE. -
Página 27: Break N Period
BREAK-IN PERIOD Operation The WP6100 roller is ready for normal operation. However, extra care during the first 50 hours of operation will result in more satisfactory, long-term machine performance and cost of ownership. Do not exceed 50 hours of operation before conducting the break-in first service. -
Página 28: Fuel
FUEL Operation Be sure to use a strainer when filling the fuel tank. Dirt or sand in the fuel may cause trouble in the fuel injection pump. ALWAY use No.2 diesel fuel, DO NOT use alternative fuels. Alternative fuel may be inferior in quality and kerosene, which is very low in cetane rating, adversely affects the engine. -
Página 29: Starting The Machine
TARTING THE MACHINE Operation Operator must always be seated and seat belt must be worn. Forward/reverse must be in NEUTRAL position. Throttle should be set at idle. Turn key counterclockwise to “preheat” position until preheat lamp turns off. ... -
Página 30: Parking The Machine
PARKING THE MACHINE Operation Always use care when parking the machine. Do not park on unstable ground or in an unsafe position. Observe the following caution: Never park the roller on an incline. The roller may creep forward or reverse even when engine is off. Tipping may occur resulting in personal injury or engine damage. -
Página 31: Horn
Operation he horn should be used as a warning to others. he horn is operated by pressing the button in the center of the steering wheel. Back-Up Alarm he Back-Up Alarm is located at the rear of machine. Alarm must activate whenever the achine is oving in reverse. -
Página 32: Operator Controls
OPERATOR CONTROL Operation E-Stop/Brake Button (Item 1) Operator Controls his is an emergency stop button to be used in a situation where an immediate stop of the machine is desired. Pressing this button will stop the engine and machine immediately. his button, red in color, is located on the key switch plate. -
Página 33: Beacon Switch
Beacon Switch (Option) (Item 6) Operation Select ON/OFF position using toggle switch. Light Switch (Option) (Item 7) Select ON/OFF position using toggle switch. Throttle (Item 8) Pull throttle out to increase engine speed. Push throttle in to reduce engine speed. Fine adjustment is made by rotating the knob. -
Página 34: Water Tank/Sprinklers
WATER TANK/ PRINKLER Operation Check the water level when the roller is parked on level ground and the engine is off. he water cap is located on top of the water tank (fig. 7). Fill the tank with clean water. he water tank holds 43 US gallons. -
Página 35: Locking Bar
LOCKING BAR Operation he locking bar is used during transportation to lock front and rear frames. his will prevent articulation. Stop machine. Remove pin. Move locking bar into position. With engine stopped, turn steering wheel to align holes. CRUSH ZONE 1. -
Página 36: Tie Downs
TIE DOWN Operation Roller is equipped with front and rear tie down rings for shipping purposes. Use only these tie downs to secure unit, tie downs may be used in emergency or breakdown (see owing & Bypass Section) WARNING Tie downs are not intended for lifting purposes. ... -
Página 37: Towing The Roller/Hydraulic Bypass
OWING HE ROLLER/HYDRAULIC BYPASS Operation WARNING ow roller in an emergency only. Do not drag the roller without the drum turning or damage may occur. t is necessary to release the parking brake and unlock the transmission. Follow procedures in sequence or personal injury may occur. - Página 38 SPH LT COMP CTION TIPS Operation Make sure drums are coated with just enough water to prevent asphalt sticking to the drums. Two passes should be sufficient if the asphalt temperature is about 285 degrees F or greater. ...
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Página 39: Section 5 - Maintenance
Stone Construction Equipment, Inc. 5. Maintenance... -
Página 40: Important
MPORTANT! Maintenance h e person attempting of the following maintenance tasks must be authorized to do so and have read understood sections within this manual. WP6100 MAIN ENANCE CHAR √ [fbWY[c[dj 9^[Ya%7Z`kij ?dijhkYj_ed F%Di 9b[Wd%H[fbWY[ [WZIjed[Ef[hWjehÊiCWdkWbWdZAkXejWEmd[hÊi CWdkWbWdZ;c_ii_edMWhhWdjo ; d ] _ d [ ;'E_bB[l[b [fbWY[Wj+&^hi"j^[d[l[ho'&&^hiI7;'+M*&9<"9=#* √... -
Página 41: Battery Isolator
ATTERY ISOLATOR Maintenance he battery isolator, located to the right rear of the engine, must always be used when carrying out service/maintenance work which would be dangerous is the engine was to start or the electrics activated. When major manitnenace work is being carried out, the battery must be disconnected and the key removed. -
Página 42: Roll Over Protective Structures - Rops
OLL OVE P OTECTIVE ST UCTU ES ( OPS) Maintenance roper inspection and maintenance procedures can ensure that the RO S will perform the lifesaving function they are designed for and expected to do. Make regular, periodic inspections to ensure that the RO S are damage-free and thus capable of functioning in an upset. -
Página 43: Seat Belts
Other conditions may require imminent service but may not render the unit immediately unusable, examples are: Maintenance Faded paint Slightly weathered rubber isolators Faded, hard to read RO S label Heavily soiled operator restraint Slightly corroded mounting hardware RO S must be inspected immediately after any type of collision, rollover or impact. If any damage is evident, the RO S must be removed from service, repaired and/or replaced. -
Página 44: In Line Fuel Filter
FUEL FILTER Maintenance When cleaning or changing any fuel filters, the following cautions must be observed: WARNING CAUTION: angerous spraying of fuel can occur when changing fuel filter, due to pressure build up. CAUTION: O NOT clean or replace fuel filters while the engine is still hot. Escaping fuel may contact hot surfaces causing personal injury and/or death. -
Página 45: In-Line Fuel Filter
Maintenance FUEL TANK Flush and clean the fuel tank annually. FUEL LINE WARNING Inspect fuel line condition and clamps weekly. Replace fuel lines every 2 years. BLEEDING AIR FROM FUEL Y TEM f your skin comes into contact with high-pressure fuel, obtain medical assistance immediately. -
Página 46: Ngine Oil And Filter
DO NOT overfill engine oil reservoir. It may cause erratic engine operation. NOT CE: Maintenance lease dispose of used motor oil and filter in a manner that does not harm the environment. Under heavy loads, change engine oil and filter more frequently. AIR FILTER Clean air filter every 50hours, replace every 300 hours. - Página 47 6. Engine Throttle Lever Maintenance Throttle Cable 8. Swivel Washer 9. Swivel Screw THROTTLE WIVEL Throttle swivel (5) to be assembled to throttle lever as shown. The throttle cable (3) and jam nuts are centered around mounting plate to provide full speed (R M) adjustments. If required, loosen jam nuts (4), center throttle cable, and reposition the throttle swivel.
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Página 48: Cooling System
Maintenance COOLING Y TEM The air inlet and outlet screens, the radiator and the engine should be kept clean to allow proper airflow for engine cooling. RADIATOR COOLANT Checking Coolant Level/Adding Coolant Coolant reserve tank The Kubota diesel engine is equipped with a radiator and reserve tank (1). Check coolant level daily. -
Página 49: Ngine Fan Belt
correct way of disposing by checking with local codes. Maintenance Also, observe the relevant environmental protection regulations when disposing of oil, fuel, coolant, brake fluid, filters and batteries. RADIATOR HO E & CLAMP Check to see that radiator hoses are secure and clamps are tight every 200 hours and replace if hoses are swollen or cracked. -
Página 50: Hydraulic Oil
Check valve tip clearance every 800 hours and adjust as neccesary. Due to special tool requirements and training, an authorized engine dealer should perform this service unless Maintenance the owner has the proper tools and proper shop manuals. WARNING HYDRAULIC OIL Hydraulic fluid escaping under pressure can have sufficient force to penetrate the skin, causing serious personal injury. -
Página 51: Hydraulic Filter (Charge)
When changing the hydraulic oil, it NOTE: Maintenance is recommended to also change the hydraulic oil filters. HYDRAULIC FILTER (CHARGE) Replace at 50 hours, then every 500 hours. Hydraulic filter HYDRAULIC FILTER (TANK) Replace every 100 hours or when clog indicator needle is between 2 and 5. Never let the filter be completely clogged. -
Página 52: Forward/Reverse/Neutral Adjustment
Use a grease gun to grease fittings. Remove the blue protective cap from fitting before se hand operated grease gun, only. greasing. Do not use pressurized grease gun or machine Maintenance damage may occur. Hinge (4) fittings FORWARD/REVER E/NEUTRAL ADJU TMENT The forward/reverse lever should be aligned with ‘NEUTRAL’... -
Página 53: Controls
should read zero resistance. Maintenance Adjustments must be made at transmission. Disconnect ohmmeter and reconnect interlock wires and battery cables. CONTROL Check forward/reverse and throttle every day for smooth operation. Lightly oil cables and levers every 200 hours. Replace control cables if any of the following conditions are present, otherwise personal injury or damage to machine could result. -
Página 54: Scraper Maintenance/Adjustment
nd screen by unscrewing from the str iner. Cle n screen nd sediment bowl with so p nd w ter nd repl ce. If str iner or screen is Maintenance d m ged it must be repl ced. PRINKLER The sprinkler tube ssemblies re PVC to prevent corrosion. -
Página 55: Battery
screw two or three turns. Maintenance Remove hose from “A” port on eccentric motor. Inst ll pressure g uge (0-5000 psi) directly to hose (de dhe ding). Sit on se t to test eccentric, st rt engine, flip vib rocker switch to eccentric motor th t is being tested. -
Página 56: Battery Installation
used, turn ch rger off before connecting ch rger to b ttery(ies). Att ch POSITIVE (+) b ttery post. Then tt ch NEGATIVE (-) b ttery ch rger le d to good ground. Maintenance Once month, check the b ttery for proper ch rge of 12.5 volts. Check for proper fluid level. Use distilled w ter when dding nd run 30 minutes to mix. -
Página 57: Charge System
Then st rt DEAD VEHICLE. Remove c bles in reverse order 4, 3, 2, 1. Maintenance CHARGE Y TEM Ch rge system should be checked every month. With the engine running t full speed, volt ge should be 13 – 14 volts. If the ch rge system f ils, check the fuse t the control pl te. -
Página 58: Beacon (Option)
di gr ms nd p rts list in P rts M nu l for * where loctite is required. Maintenance BEACON (OPTION) The be con is self-cont ined unit with repl ce ble fl shtube. Flashtube eplacement P rk roller on level ground. Remove key from keyswitch. Remove lens by unscrewing from be con, pull worn fl shtube up to remove. -
Página 59: Trouble Hooting
TROUBLE HOOTING Maintenance d]_d[m_bbdejijWhj <ehmWhZ%H[l[hi[ b[l[h dej _d FbWY[ b[l[h _d d[kjhWb fei_j_ed$ d[kjhWb fei_j_ed$ 8Wjj[ho dej \kbbo Y^Wh][Z$ 9^Wh][ eh h[fbWY[$ Beei[ XWjj[ho eh ijWhj[h YWXb[i$ 9^[Ya WdZ j_]^j[d$ ?]d_j_ed \ki[ Xbemd$ H[fbWY[ \ki[$ <Wkbjo eh _cfhef[hbo WZ`kij[Z CWa[ ikh[ d[kjhWb im_jY^ m_h[i Wh[ d[kjhWb _dj[hbeYa im_jY^$ i[Ykh[Z$ I[[ d[kjhWb _dj[hbeYa WZ`kijc[dj$... - Página 60 TROUBLE HOOTING Maintenance d_jbWYaifem[h eeckY^e_b_dYhWdaYWi[$ :hW_dWdZY^[Ya$ <Wkbjo^oZhWkb_YfkcfehZh_l[ [ij^oZhWkb_Yfh[iikh[\ehfhef[hFI?Wj\kbb cejeh$ beWZedZh_l[cejehim_j^[d]_d[Wj\kbbHFC$ H[fbWY[fkcf_\fh[iikh[_idej_dif[Y_\_[Z hWd][_d^oZhWkb_YcejehZh_l[Y_hYk_j$ 8[Wh_d]ii[_p[Zkf$ 9^[YaZhkci\ehh[i_ijWdY[$ E_b9edikcfj_ed eeckY^e_b_dYhWdaYWi[$ :hW_d$ Beei[e_b\_bj[hehi[dZ_d]kd_j$ _]^j[d$ Beei[Xebji$ _]^j[d$ 8bk[Icea[ MehdlWbl[i$ H[fbWY[$ MehdYob_dZ[h f_ijedh_d]i$ H[fbWY[$ eeckY^e_b_dYhWdaYWi[$ :hW_d#<_bbjefhef[hb[l[b$ l[h^[Wj[Z 9hWdaYWi[e_bb[l[bbem$ <_bbjefhef[hb[l[b$ H[ijh_Yj[Z[n^Wkij$ 9b[Wdehh[fbWY[$ 9eeb_d]\_diZ_hjo$ 9b[Wd$ d_jm_bbdejij[[h 9ob_dZ[h#b[Wa_d]$ H[fbWY[^oZhWkb_YYob_dZ[h$ F_ijedheZX[dj$...
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Página 61: Maintenance Log
4BGS8G4G68ÁEH@Á Maintenance WY^_d[ eZ[bUUUUUUUUUUUUUUUUUUUUUUU:Wj[e\FkhY^Wi[UUUUUUUUUUUUUUUUUUUUUUU I[h_WbDkcX[hUUUUUUUUUUUUUUUUUUUUUUUU;d]_d[I[h_WbDkcX[hUUUUUUUUUUUUUUUUUUU Ki[j^_iY^Whjjeh[YehZZWj[ie\i[hl_Y[WdZ^ekhiedcWY^_d[$ :Wj[% :Wj[% :Wj[% :Wj[% :Wj[% :Wj[% :Wj[% W_dj[dWdY[ >ekhi >ekhi >ekhi >ekhi >ekhi >ekhi >ekhi ;d]_d[E_b <_bj[h >oZhWkb_YE_b"<_bj[h 8h[Wj^[h ;d]_d[9eebWdj 7_h9b[Wd[h <k[b%MWj[h<_bj[h IjhW_d[h <Wd%7bj[hdWjeh8[bj =h[Wi[<_jj_d]i 8Wjj[ho 8hWa[i%;#ijef LWbl[9b[WhWdY[ ;d]_d[HF i <k[bJWda <k[bB_d[i >oZhWkb_Y >ei[i%9edd[Yj_edi <ehmWhZ%H[l[hi[ D[kjhWb?dj[hbeYa 9edjheb9WXb[i ;YY[djh_Yi%;YY[djh_Y... - Página 62 otes: ________________________________________________________ _____________________________________________________________ Maintenance _____________________________________________________________ _____________________________________________________________ ______________________________________________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ ______________________________________________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ ______________________________________________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ ______________________________________________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ ______________________________________________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ ______________________________________________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ ______________________________________________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ ______________________________________________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ ______________________________________________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ ______________________________________________________________...
- Página 63 CALIFORNIA PROPOSITION 65 WARNING: Operation of this equipment and/or engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth WolfPac 6100 defects, and other reproductive harm.
- Página 64 Stone Construction Equipment, Inc. P.O. Box 150, Honeoye, New York 14471 Phone: (800) 888-9926 Fax: 585-229-2363 e-mail: [email protected] www.stone-equip.com A 100% employee-owned American manufacturer © 2006 Stone Construction Equipment, Inc. Printed in U.S.A. GP1M...