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- Página 1 Operator Manual Mud Buggy Mud Buggy Mud Buggy Mud Buggy Mud Buggy ™ SB1600, SB2100, FB1000 SB1600, SB2100, FB1000 SB1600, SB2100, FB1000 SB1600, SB2100, FB1000 SB1600, SB2100, FB1000 Model: REVISION / REVISIÓN / RÉVISION / REVISIONE M 9/2010 P/N / N/P / Réf. n° / N. cat. 56486...
- Página 2 Stone Construction Equipment, Inc. Right Built Pr Right Built Pr oducts F oducts Fr r r r r om A Right Built Com oducts F om A Right Built Com om A Right Built Com pany y y y y ..
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Página 3: Tabla De Contenido
F F F F F OREW OREW OREW ORD / LIMITED ORD / LIMITED ORD / LIMITED W W W W WARRANT ARRANT ARRANT ARRANTY Y Y Y Y ....................................OREW OREWORD / LIMITED ORD / LIMITED ARRANT ............ -
Página 4: Arrant
These instructions include: Safety regulations Operating instructions Maintenance instructions · · · · · These ins These ins These ins These ins These instr tr tr tr tructions ha uctions ha uctions ha uctions ha uctions hav v v v v e been pr e been pr e been pr e been pr... - Página 5 Mortar Mixers including: Bulldog ® Trench Rollers Champion™ Mortar Mixers 1 Year 2 Year Buddy™ by Stone Mixers 2 Year - Mixer Drum 3 Year - Microprocessor (ECIB) Champion™ Hydraulic Mixers Lifetime* - Bearing & Seals 5 Year - Eccentric Bearings Champion™...
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Página 6: Parker Hose/Connectors Warranty
• ranty and close the loop. • In the event of a claim, the end user should contact thier Parker representive or Stone dealer for assistance. • A Parker representative or Application Engineer will determine cause of the Claim and recommend a solution. -
Página 7: Oduction
Stone Construction Equipment, Inc. Introduction... -
Página 8: Introduction
Congratulations on your purchase of a Stone Mud Buggy™! You've made an excellent choice! Stone buggies have been specifically designed as the ideal machine for the profes- sional contractor who is engaged in professional concrete finishing. The Stone Mud Buggy is ergonomically engineered to optimize operator interface with the total machine--it's really "user friendly". - Página 9 vy Duty F vy Duty F vy Duty Fr r r r r ame Heavy Duty F vy Duty F Reduces vibration, increases traction and lowers center of gravity for stability--empty or Introduction full. P P P P P ol ol ol ol oly y y y y -Cont -Cont -Cont ed T...
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Página 10: Machine Diagram
MACHINE DIAGRAM introduction forwar forwar forward d d d d forwar forwar speed speed speed speed speed contr contr contr contr control ol ol ol ol handle bars handle bars handle bars handle bars handle bars handle handle handle handle handle hopper hopper... -
Página 11: Technical Data
Stone Construction Equipment, Inc. 2. Technical Data... -
Página 12: Machine Specifications
Engine power ratings are calculated by the individual engine manufacturer and the rating method may vary among engine manufacturers. Stone Construction Equipment, Inc. makes no claim, representation or warranty as to the power rating of the engine on this equip- ment and disclaims any responsibility or liability of any kind whatsoever with respect to the accuracy of the engine power rating. -
Página 13: Engine Specifications
ENGINE SPECIFICATIONS Technical Engine Specifications Data Engine Type 11hp* 4-cycle Overhead Valve Engine Make Honda Engine Model GX390 Torque@ 2500 RPM 19.5 ft.lb. (26.5 Nm) Operating RPM 3900 Battery 165 amp Unleaded Gasoline Fuel Type Minimum 86 Octane—U.S. * Fuel Tank Capacity 7 gal (26.5 liter) Fuel Consumption 1.14 gph (4.2 liter) -
Página 14: Machine Dimensions
MACHINE DIMENSIONS Introduction C C C C C A A A A A B B B B B Dimensions Length Width Height SB1600 105.5 / 268 46 / 117 45 / 114,3 L x W x H In / cm MUD BUGGY FB1000 105.5 / 268... -
Página 15: Engine Controls
ENGINE CONTROLS Technical Data Manual R Manual Recoil S Manual R ecoil S ecoil S ecoil St t t t t ar ar ar ar art t t t t Manual R Manual R ecoil S Throttle Engine Fuel Lever Engine Choke Stop Switch Valve... -
Página 16: Machine Operation Controls
MACHINE OPERATION CONTROLS Technical Data Reverse Speed Control Handle Forward Speed Control Handle Dump Handle Brake Pedal Parking Brake Dump Pedal MUD BUGGY... -
Página 17: Pin And Plate Location
P/N & PLATE LOCATION Technical Data SEngine P/N SS/N Plate MUD BUGGY... - Página 18 Notes/Notas/Notes/Note: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Technical ______________________________________________________________ Data...
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Página 19: Health & Safety
Stone Construction Equipment, Inc. 3. Health & Safety... -
Página 20: Decal Placement
DECAL PLACEMENT Health & Befor or or or ore using t e using t e using this eq e using t his eq his eq his equipment, s uipment, s uipment, s uipment, study t tudy t tudy t tudy this entir his entir his entir his entire manual t... - Página 21 DECAL PLACEMENT Health & Safety WARNING ADVERTENCIA NOTICE Cut, crush and tip over hazards. Peligro de cortes, aplastamientos y volcaduras. LIFT POINT Lift point for stake bed only. Punto de izamiento solo para plataforma de estacas. AVISO Do not use stake bed lift point to lift machine. No utilice el punto de izamiento de la plataforma de estacas para elevar la máquina.
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Página 22: Understand Signal Words
FOLLOW SAFETY INSTRUCTIONS Health & • Carefully read all safety messages and decals in this manual and on your machine Safety safety signs. Keep decals in good condition. Replace missing or damaged decals. Be sure new equipment components and repair parts include the current safety signs. -
Página 23: Practice Safe Maintenance
PROPER VENTILATION Health & • Never operate unit in a poorly ventilated or enclosed area. Safety • Avoid prolonged breathing of exhaust gases. • Engine exhaust fumes can cause sickness or death. WEAR PROTECTIVE CLOTHING • Wear close fitting clothing and safety equipment appropriate to the job. •... - Página 24 USE COMMON SENSE WHEN HANDLING FUELS Health & • • • • • Transport and handle fuel only when contained in approved Safety safety containers. • Do not smoke when refueling the engine or during any other fuel handling operation. •...
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Página 25: Extension Cords
WARNING - USE CAUTION Health & • Never leave equipment unattended while running. Safety • Be certain you can control both speed and direction before moving. • This is a one-person buggy. Never permit riders. • Avoid sharp turns at high speed. DISPOSE OF WASTE PROPERLY •... -
Página 26: Battery Charging
BATTERY CHARGING Health & Safety • Read and understand the Maintenance Section of this manual before attempting to charge the battery. • Before using a charger, read all the manufacturers’ instructions for, and caution markings on (1) charger and (2) battery. •... -
Página 27: Safety Use
Health & Safety SAFETY USE These machines are designed to carry out the function of moving concrete, mortar, gravel, dir t, debris, paneling, or shingles. If used correctly they will provide an effective and safe means of moving loads and meet the appropriate performance standards. - Página 28 Notes/Notas/Notes/Note: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ ______________________________________________________________ _____________________________________________________________ _____________________________________________________________...
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Página 29: Opera Operation Tion Tion
Stone Construction Equipment, Inc. 4. Operation... -
Página 30: General Safety Notes
GENERAL SAFETY NOTES operation If Applicable, Obser If Applicable, Obser If Applicable, Obser v v v v v e t e the F he F he F he Follo ollo ollo ollowing P wing P wing P wing Points f oints f oints f oints for Y... -
Página 31: Prevent Damage To Machine
Machine hine hine • Always replace hoses, couplers and other parts with parts supplied or recommended by Stone Construction Equipment, Inc. NEVER USE SPARE PARTS OF INFERIOR SPECIFICATION. • Never allow unqualified people to perform repairs on the machine. •... -
Página 32: Safety Symbols
SAFETY SYMBOLS operation Safety symbols are used in these instructions to bring attention to actions that may cause personal injury or damage to the equipment. Always observe these symbols, they are included for your safety and for the protection of the machine. DELIVERY INSPECTION Upon receipt of your equipment, C C C C C AREFULL AREFULL... -
Página 33: Pre-Start Checklist
operation PRE-START CHECKLIST • Read Operator Manual and check that operator and engine controls function properly before starting. • Check the oil level before starting the engine. W W W W W ar ar ar ar arr r r r r anty is V anty is V anty is V anty is V... -
Página 34: To Shut Off Engine
TO SHUT OFF ENGINE operation Engine Fuel Engine Start 1. Reduce throttle. Stop Switch Button 2. Set parking brake to ‘on’ position (figure 1). Throttle 3. Turn engine fuel stop switch to the ‘stop’ position (figure 2). Choke 4. Turn gas ‘off’ when engine stops running (figure 2). -
Página 35: Operator Controls
operation OPERATOR CONTROLS Before operating this unit, it is important to familiarize yourself, and any other personnel who will be using it, with the location and proper use of the controls to insure safe and efficient operation. N N N N N o o o o o te: Alw te: Alw te: Alw te: Alwa a a a a y y y y y s f s f s f s f s face f... -
Página 36: Dumping Operation
DUMPING OPERATION operation Capacity Capacity Capacity Capacity Capacity Know the load capacities of your buggy and never exceed them. Buggies normally operate on uneven, unpaved, bumpy and/or inclined surfaces--adjust load accordingly. 1. Position the machine where you intend to dump load. 2. -
Página 37: Cold Weather Starting
operation COLD WEATHER STARTING Hard starting may occur in temperatures below 35 degrees Fahrenheit. Using a lighter grade of oil in both the engine and hydraulic tank is recommended. Return oil to the proper grade when temperatures are above 35 degrees Fahrenheit. HOSES, FITTINGS AND LEAKAGE Check weekly for loose hose fittings, damage, and leakage--it is important to check entire machine periodically. -
Página 38: Transporting Machine
TRANSPORTING MACHINE operation When transporting unit, observe overall height for proper clearance of obstacles overhead. Make sure bucket is lowered and latched down. Secure unit with the proper devices and in the proper locations. MUD BUGGY LIFTING POINTS The unit can be hoisted with three (3) lift points under the hopper. Tilt the hopper forward to locate the three lift loops and attach chain or straps at each of the loops as shown below. -
Página 39: Hydraulic Oil
operation HYDRAULIC OIL Check oil sight gauge (see Figure 8) located on the side of the hydraulic oil tank in the engine compartment when the oil is at ambient temperature. Keep oil level in middle of sight glass. Consult Manual Manual Manual Manual supplied with this unit for specific instructions and oil recom-... -
Página 40: Cleaning/Storage
CLEANING/STORAGE operation WARNING NEVER POUR OR SPRA NEVER POUR OR SPRAY W NEVER POUR OR SPRA Y WA A A A A TER O TER O TER O TER OVER THE EN VER THE EN VER THE EN VER THE ENGINE. GINE. - Página 41 Stone Construction Equipment, Inc. 5. Maintenance...
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Página 42: Mainten Ance Ce
FIRST SERVICE 50 HOURS Maintenance After the 50 hour break-in period, perform the following services: • Change the engine oil (See Engine Oil section). • Clean air filter (see Engine Air Filter section) ADDITIONAL SERVICE INFORMATION This is not a detailed engine service manual. For more detailed service information refer to engine manuals. -
Página 43: Chassis Grease/Lube Points
CHASSIS GREASE/LUBE POINTS Maintenance See Lubrication Specifications for requirements. • Pivot Points (2 fittings) • Cylinder Pivots (2 fittings) • Steering Pivot (1 fitting--located on steering housing) • Rear Wheel Bearings--repack bearings yearly Grease weekly using a grease gun. Remove the blue protection caps before greasing and replace when finished. -
Página 44: Engine
ENGINE Maintenance Refer to engine manual for specific engine information. Engine Oil Engine Oil Engine Oil Engine Oil Engine Oil 1. Change oil after the first 50 hours, then change oil every 100 hours under normal use. For severe service, change engine oil every 50 hours. 2. -
Página 45: Spark Plug / Engine Rpm / Cooling System / Valve Clearance
Spar Spar k Plug k Plug Spar Spar Spark Plug k Plug k Plug The recommended spark plug is a BPR6ES (NGK) or W20EPR-U (DENSO). To ensure proper Maintenance engine operation, the spark plug must be properly gapped and free of deposits. Clean and replace at scheduled maintenance interval. - Página 46 BATTERY Maintenance For battery replacement call Exide at 800-782-7848 for battery equal to 12V 165 CCA battery. See Engine Specifications Section for battery requirements. Battery vapors can explode. Keep sparks and flames away from batteries. Use a flashlight to check battery electrolyte level. Never check battery charge by placing a metal object across the posts.
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Página 47: Battery / Battery Policy
BATTERY POLICY Maintenance Battery warranty begins when equipment is sold from Stone Construction Equipment, Inc. or a Stone dealer to a customer. Battery warranty claims must include the unit’s purchase receipt with date. Claims without purchase receipt will be based on the battery identification numbers. -
Página 48: Transmission
TRANSMISSION Maintenance The hydrostatic transmission is properly adjusted when no movement of the unit is visible when controls are released. T T T T T r r r r r ansmission R ansmission R ansmission Re e e e e tur ansmission R eutr eutr... -
Página 49: Hoses, Fittings & Leakage
HOSES, FITTINGS AND LEAKAGE Maintenance Check weekly for loose hose fittings, damage, and leakage--it is important to check entire machine periodically. BRAKE ADJUSTMENTS Brakes are adjusted at factory and will need to be adjusted as brake shoes wear. Check operation daily. Adjust at 25 hours then as needed. SERVICE BRAKE ADJUSTMENT Brake adjustment rods need adjusting in equal amounts. -
Página 50: Fuel Tank
FUEL TANK Maintenance Gasoline ONLY (see Engine Specifications Section for requirements). Fill fuel tank at the end of each day’s operation to prevent condensation in the tank. Drain and flush fuel tank every 1,000 hours or 12 months. Avoid storing fuel over long periods of time. If fuel is stored for more than a month prior to use or there is a slow turnover in fuel tank or supply tank, add a fuel conditioner to stabilize the fuel and prevent water condensation. -
Página 51: Maintenance Chart Machine Breakdown / Maintenance Chart
IMPORTANT! Maintenance The person attempting any of the following maintenance tasks must be authorized to do so and have read and understood all sections within this manual. MAINTENANCE CHART MACHINE BREAKDOWN E7 E7 E7 E7 E1 - E6 E1 - E6 E1 - E6 E1 - E6 E1 - E6... -
Página 52: Maintenance Log
MAINTENANCE LOG Maintenance Maintenance Log Machine Model Date of Purchase Serial Number Engine Serial Number Use this chart to record dates of service and hours on machine. Date/ Date/ Date/ Date/ Date/ Date/ Date/ Maintenance Hours Hours Hours Hours Hours Hours Hours Engine Oil / Filter (100 hrs) -
Página 53: Troubleshooting
TROUBLESHOOTING Maintenance Troubleshooting Your Buggy Engine Lacks Power Fuel line plugged Clean or replace Dirty fuel filter Clean or replace Air filter dirty Clean or replace Worn cylinder and piston Replace rings Too much oil in crankcase Drain to proper level Oil Consumption Worn valve guides Replace... - Página 54 Notes: _________________________________________________________ _______________________________________________________________ Maintenance _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________...
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Página 55: Advertencia Según Proposición 65 Del Estado De Cali
CALIFORNIA PROPOSITION 65 WARNING: Engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. ADVERTENCIA SEGÚN PROPOSICIÓN 65 DEL ESTADO DE CALI- FORNIA: El uso de este equipo y/o los vapores de escape del motor de este producto producen agentes químicos reconocidos en el Estado de California como causantes del cáncer, de defectos congénitos y de otros daños al sistema reproductor. - Página 56 Stone Construction Equipment, Inc. P .O. Box 150, Honeoye, New York 14471 Phone: (800) 888-9926 +1 (585) 229-5141 Fax: +1 (585) 229-2363 e-mail: [email protected] www.stone-equip.com A 100% employee-owned American manufacturer © 2001 Stone Construction Equipment, Inc. Printed in U.S.A.