Routine Maintenance; Troubleshooting; Disposal; Spare Parts - Calpeda NG Serie Instrucciones De Uso

In case of extraordinary maintenance, or maintenance opera-
tions that require part-removing, the operator must be a quali-
fied technician able to read schemes and drawings.
It is suggest to register all maintenance operation executed.
During maintenance keep particular attention in order
i
to avoid the introduction of small external parts, that
could compromise the device safety.
It is forbidden to execute any operations with the
direct use of hands. Use water-resistant, anti-cut
gloves to disassemble and clean.
During maintenance operations external personnel is
i
not allowed.
Maintenance operations that are not described in this manual
must be made only by special personnel authorized by
Calpeda S.p.A.
For further technical information regarding the use or the
maintenance of the device, contact Calpeda S.p.A.

8.1 Routine maintenance

OFF
Before every maintenance operations disconnect the
power supply and make sure that the device could not
accidentally operate.
When the pump remains inactive it must be emptied com-
pletely if there is a risk of freezing (fig. 6).
Before restarting the unit, check that the shaft is not jammed
and fill the pump casing completely with liquid.
8.2 Dismantling the system
Close the suction and delivery gate valves and drain the pump
casing before dismantling the pump.

11. Troubleshooting

WARNING: Turn off the power supply before performing any operations.
OFF
Do not allow the pump or motor to run when dry even for a short period.
Strictly follow the user instructions and if necessary contact an authorised service centre.
PROBLEM PROBABLE CAUSES
1) The motor does 1a) Unsuitable power supply
not start 1b) Incorrect electrical connections
1c) Engine overload protective device cuts in.
1d) Blown or defective fuses
1e) Shaft blocked
1f) Motor failed
2) Pump blocked 2a) Prolonged periods of inactivity .
2b) Presence of solid bodies in the impeller
2c) Bearings siezed
3)The pump func- 3a) Presence of air inside the pump or suction pipe
tions but no water 3b) Possible infiltration of air.
comes out 3c) Foot valve blocked or suction pipe not fully
immersed in liquid
3d) Suction filter blocked
4) Insufficient flow 4a) Pipes and accessories with diameter too small
4b) Presence of deposits or solid bodies in the
impeller
4c) Rotor deteriorated
4d) Worn rotor and pump case
4e) Gases dissolved in the water
4f) Excessive viscosity of the liquid pumped
4g) Incorrect direction of rotation
5) Noise and vibrations 5a) Worn bearings
from the pump 5b) Unbalanced power supply
6) Leakage from the 6a) The mechanical seal has functioned when dry or
mechanical seal has stuck
6b) Mechanical seal scored by presence of abrasive
parts in the liquid pumped
6c) Mechanical seal unsuitable for the type of
application
6d) Slight initial drip during filling or on first start-up
NG,NGL,NGX Rev. 6 - Operating Instructions
8.3 Pumps with IP 55 protection (Special construction)
OFF
To always assure IP 55 degree of protection, it is necessary to
check the following points:
- Before starting the motors, carefully control the position of the
gasket between terminal box and its cover. For cable of small
size, use a protective covering between cable and cable gland.
- When disassembling the end shields of the motors, restore
the existing joint using the sealing glue LOCTITE type 510
or other equivalent sealing system, if any, and check the
perfect assembly of the sealing ring on the shaft.

9. DISPOSAL

OFF
European Directive
2012/19/EU (WEEE)
The final disposal of the device must be done by specialized
company.
Make sure the specialized company follows the classification
of the material parts for the separation.
Observe the local regulations and dispose the device accor-
dingly with the international rules for environment protection.

10 SPARE PARTS

10.1 Spare-parts request
When ordering spare parts, please quote their designation,
position number in the cross section drawing and rated data
from the pump name plate (type, date and serial number).
The spare parts request shall be sent to CALPEDA S.p.A. by
phone, fax, e-mail.
Changes reserved.
POSSIBLE REMEDIES
1a) Check that the mains frequency and voltage are suitable.
1b) Connect the power supply cable correctly. Check the setting of the
thermal overload protection.
1c) Check the power supply and make sure that the pump shaft is
turning freely. Check the setting of the thermal overload protection.
1d) Replace the fuses, check points a) and c)
1e) See "Blocked pump" instruction booklet
1f) Repair or replace the engine.
2a) Unblock the pump by using a screw driver to turn the relevant notch
on the back of the shaft.
2b) Remove any solid foreign bodies inside the impeller
2c) Replace the bearings.
3a) Release the air from the pump using the delivery control valve.
3b) Check which part is not tight and seal the connection.
3c) Clean or replace the bottom valve and use a suitable suction pipe .
3d) Clean the filter, if necessary, replace it . See point 2b) also.
4a) Use pipes and accessories suitable for the specific application
4b) Clean the impeller and install a suction filter
4c) Replace the impeller
4d) Replace the impeller and the pump casing
4e) Perform the opening and closing manoeuvres through the feeder
gate
4f) The pump is unsuitable
4g) Invert the electrical connections in the terminal board
5a) Replace the bearings
5b) Check that the mains voltage is right
In cases 6a), 6b) and 6c), replace the seal
6a) Make sure that the pump casing is full of liquid and that all the air has
been expelled.
6b) Install a suction filter and use a seal suited to the characteristics of
the liquid being pumped.
6c) Choose a seal with characteristics suitable for the specific application
6d) Wait for the seal to adjust to the rotation of the shaft. If the problem
persists, see points 6a), 6b) or 6c).
EN
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