8. Table of periodic servicing
Km for servicing
Upon delivery of the tractor vehicle or semi-trailer, a visual inspec on of the SAFETY components must be performed, such as: double spring of the handle,
Delivery
locking of the handle (as regards to its opera on) and pedestals fixing bolts. Perform lubrica on of the locking mechanism and the upper base of the Fi h Wheel
before the first coupling.
Wear ring, locking jaw, locking bar and top liners
Weekly or every 5,000 km or
(except for version with polymeric top liners)
when the coupled semi-trailer is
changed (whichever comes first)
Locking mechanism
Wear ring and locking jaw
Top liners
Every 10,000 km
or 30 days
(whichever comes first)
Rubber cushions
Locking mechanism
Fi h Wheel (as a whole)
Fixing bolts of pedestals to the Fi h Wheel coupling plate
Fixing bolts of pedestals to the moun ng plate/chassis
Fixing bolts of moun ng plate to the chassis
Every 50,000 km
or 180 days
Fixing bolts of wear ring
(whichever comes first)
Fixing bolts of top liners
Anchoring bolts of top plate liners
Handle, safety latch, lever joints
Note
The torques to be applied during servicing are described in sec on 5.8.
The above indicated values are indica ve values for a fric on coefficient of μ total = 0,09. For more informa on, see the standard VDI 2230.
For King Pin's servicing informa on check its specific manual.
56
Item to service
Cleaning and lubrica on (chapter 5.2)
Adjustment of the gap (chapter 5.5)
Check wear (chapter 5.3)
Check wear (chapter 5.4)
Check wear (chapter 5.7)
Check proper func onality
(chapters 4.1 to 4.6)
Visual inspec on for broken,
bent or missing items
Check ghtening torques (chapter 5.8)
Check ghtening torques (chapter 5.8)
Check ghtening torques
(according to data of vehicle manufacturer)
Check ghtening torques (chapter 5.8)
Check ghtening torques (chapter 5.8)
Check ghtening torques (chapter 5.8)
Cleaning and lubrica on (chapter 5.2)
MAN0053, 01/2024
Work to run
Item to replace
Grease with extreme
pressure addi ve (EP2)
Wear ring and fixing bolts +
Locking jaw (and locking jaw's pin,
if necessary)
Top liners and fixing bolts
(and anchoring bolts, if necessary)
Rubber cushions
Fastening set
Fastening set
Fastening set
Fixing bolts
Fixing bolts
Anchoring bolts
Grease with extreme
pressure addi ve (EP2)
FIFTH WHEEL JSK 38CXS & JSK 38CXW
Time
15 minutes
-
30 minues
-
-
1 hour