Excessive spatter
Cause
Incorrect arc length.
Solution
Decrease the distance between the electrode and
the piece.
Cause
Incorrect welding parameters.
Solution
Decrease the welding voltage.
Insufficient penetration
Cause
Incorrect welding mode.
Solution
Decrease the welding travel speed.
Cause
Incorrect welding parameters.
Solution
Increase the welding current.
Cause
Incorrect electrode.
Solution
Use a smaller diameter electrode.
Cause
Incorrect edge preparation.
Solution
Increase the chamfering.
Cause
Incorrect earth connection.
Solution
Earth the system correctly
Read the paragraph "Installation ".
Cause
Pieces to be welded oo big.
Solution
Increase the welding current.
Slag inclusions
Cause
Poor cleanliness.
Solution
Clean the pieces accurately before welding.
Cause
Electrode diameter too big.
Solution
Use a smaller diameter electrode.
Cause
Incorrect edge preparation.
Solution
Increase the chamfering.
Cause
Incorrect welding mode.
Solution
Decrease the distance between the electrode and
the piece.
Sticking
Cause
Incorrect arc length.
Solution
Increase the distance between the electrode and
the piece.
Cause
Incorrect welding parameters.
Solution
Increase the welding current.
Cause
Pieces to be welded too big.
Solution
Increase the welding current.
Undercuts
Cause
Incorrect welding parameters.
Solution
Decrease the welding voltage.
Use a smaller diameter electrode.
Cause
Incorrect arc length.
Solution
Increase the distance between the electrode and
the piece.
Cause
Incorrect welding mode.
Solution
Decrease the side oscillation speed while filling.
Decrease the travel speed while welding.
Porosity
Cause
Grease, varnish, rust or dirt on the workpieces to
be welded.
Solution
Clean the workpieces carefully before welding.
Cause
Incorrect arc length.
Solution
Decrease the distance between the electrode and
the piece.
Cause
The weld pool solidifies too quickly.
Solution
Decrease the travel speed while welding.
Pre-heat the workpieces to be welded.
Increase the welding current.
Hot cracks
Cause
Incorrect welding parameters.
Solution
Decrease the welding voltage.
Use a smaller diameter electrode.
Cause
Grease, varnish, rust or dirt on the workpieces to
be welded.
Solution
Clean the workpieces carefully before welding.
Cause
Incorrect welding mode.
Solution
Carry out the correct sequence of operations for
the type of joint to be welded.
Cold cracks
Cause
Humidity in the filler metal.
Solution
Always use quality materials and products.
Keep the filler metal always in perfect condition.
Cause
Particular geometry of the joint to be welded.
Solution
Pre-heat the pieces to be welded.
Carry out post-heating.
For any doubts and/or problems do not hesitate to contact
your nearest customer service centre.
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