Permissible Configurations; Impermissible Configurations; Reviewing The Valve Zone Conversion; Conversion Documentation - Emerson AVENTICS AV03 Serie Manual De Instrucciones

Section Components
Section 2 Extension • Pneumatic supply plate (6)
• Two 3x (11)
• Base plate, 2x (10)
• Multipole boards, 8x (14)
• 8 valves (18)
Section 3 Extension • Supply plate extension kit with board (15)
• Base plate 3x (11) with multipole board
• Base plate 2x (10) with multipole board
• 7 valves (18)

10.4.2 Permissible configurations

IO-Link P P
A
Fig. 8: Permissible configurations
You can extend the valve system at all points labeled with an arrow as long as you
do not exceed the maximum number of 24 solenoid coils:
• After the minimal configuration (A)
• Before a pneumatic supply plate (B) except for the first
• After a subsequently extended supply plate (C)
• After a subsequently extended base plate (D)
• At the end of the valve system (E)
To simplify your documentation and configuration, we recommend
that you extend the valve system on the right end (E).

10.4.3 Impermissible configurations

F
IO-Link P
G
H
IO-Link P
Fig. 9: Impermissible configurations
You may not:
• Mount more than 24 solenoid coils (F)
• Separate within a multipole board (G)
• Mount fewer than 2 valve positions (H)
• Occupy 3 valve positions (I)

10.4.4 Reviewing the valve zone conversion

Following the conversion of the valve zone, use the following questions to de-
u
termine whether you have complied with all rules:
• Have you mounted no more than 24 solenoid coils?
AVENTICS™ | R412018154-BAL-001-AA | English
P
B D
C
P
P
G
I
IO-Link P
• Have you always installed the multipole boards to be in line with the base
plate limits?
• I.e.:
– One base plate 2x is installed with one multipole board, 2x
– One base plate 3x is installed with one multipole board, 3x
• Have you adhered to the minimal configuration with a base plate 2x?
If you have answered "Yes" to all these questions, you may proceed with the doc-
umentation and configuration of the valve system.

10.4.5 Conversion documentation

Mat. no.
After a conversion, the material number (MNR) on the right end plate and the ad-
dress table are no longer valid.
Mark the material number and address table so that it is clearly visible that the
u
unit no longer corresponds to its original condition on delivery.

11 Troubleshooting

11.1 Proceed as follows for troubleshooting

1. Even if you are in a rush, proceed systematically and in a targeted manner.
E
2. In the worst case, arbitrary, indiscriminate disassembly and modifications to
the settings may mean that you are no longer able to determine the original
cause of the error.
3. Get an overview of the function of the product as related to the overall sys-
tem.
4. Try to clarify whether the product fulfilled the required function in the overall
system before the error occurred.
5. Try to record any changes to the overall system where the product is installed:
- Have changes been made to the operating conditions or area of application
of the product?
- Have changes (e.g. conversions) or repairs been made to the overall system
(machine/system, electrical system, controller) or the product? If so: What are
they?
- Has the product or machine been operated as intended?
- How does the malfunction manifest itself?
6. Try to get a clear picture of the cause of the error. If necessary, ask the imme-
diate machine operator or foreman.

11.2 Table of malfunctions

The following table contains an overview of malfunctions, possible causes, and
remedies.
If you cannot remedy a malfunction, please contact AVENTICS GmbH. The ad-
dress is printed on the back cover of these instructions.
Table 10: Table of malfunctions
Malfunction
No outlet pressure at the
valves
Output pressure too low
Air is audibly escaping
DIAG LED flashes red/yellow
or green/yellow
DIAG LED is off
Possible cause Remedy
No supply voltage at the IO- Supply voltage at plug X7I1
Link interface on the IO-Link interface
(see also the behavior of the
Check polarity of the power
individual LEDs at the end of
supply on the IO-Link inter-
the table) face
Switch on system component
No supply pressure available Connect the supply pressure
Supply pressure too low Increase the supply pressure
Insufficient power supply for Check the LED on the IO-Link
the device interface and supply the de-
vices with the correct (suffi-
cient) voltage
Leaks between the valve sys- Check the pressure line con-
tem and connected pressure nections and tighten, if nec-
line essary.
Pneumatic connections con- Properly connect the pneu-
fused matics for the pressure lines
The valve supply voltage is Check the power supply at
less than the lower tolerance plug X7I1
limit (21.6 V DC)
IO-Link master is not con- Check the connection to the
nected IO-Link master at plug X7I1
23