2. Align the arrow on the rear of the cutting cart assembly
the left of the saw frame assembly
3. Slide the cutting cart assembly onto the rail system clearing the cutting cart stop knob
with the rollers.
4. Rotate the cutting cart stop knob into either the first or second posistion to keep the
cutting cart on the rails during use. Refer to Cutting Cart Stop Knob for description
of positions.
Mounting the Extension Table (Fig. G)
1. Hold the extension table
14
in front of the right‑hand side of the cutting cart
assembly
.
11
2. Align the positioning pins
on the extension to the holes
30
3. Place the extension against the sliding table.
4. Tighten the clamp knob
.
29
Assembling the Water Pump and Water Attachments (Fig. A, H)
WARNING: Befor installing the water pump into the basin, check to see if the supply cord
is not demaged.
1. Place the threaded fitting
26
onto the water pump
the threaded fitting (Fig. H).
nOTE: The ideal position for the water pump is in the front left corner of water basin, near
the drain plug.
2. Fill the basin with 19 litres clean of water. The pump should be submerged.
nOTE: For longer pump life, always place the pump in a clean water source.
nOTE: The edge of the water basin is the maximum fill line
basin above the maximum water fill line.
3. Install the small rear water attachment
guard
10
if needed.
4. Install the small cutting cart water attachment
attachment
if needed.
13
Mounting the Cutting Disc (Fig. B, I, L)
When mounting the cutting disc, pay attention that the cutting direction (arrow direction
on the cutting disc) corresponds with the direction of the arrow on the blade guard! The
maximum diameter cutting disc that can be fitted is 254 mm.
1. Loosen (do not remove) the cutting disc cover screw
cover
5
. Pull the rubber side flap back and lift the cover toward the rear of the saw.
2. Press spindle lock button
35
. Remove the cutting disc nut
wrench
provided. Remove outer flange
25
WARNING: To use the spindle lock, press the button as shown and rotate the spindle by
hand until you feel the lock engage. Continue to hold the lock button in to keep the spindle
from turning.
3. Install the cutting disc
6
against the inner flange
the same way as on the rotational arrow on the cutting disc cover. Press the spindle lock
button
35
while tightening the cutting disc nut.
4. Replace cover and tighten the cutting disc cover screw
5. Adjust cutting disc depth (Refer to Checking and Adjusting the Cutting Depth).
WARNING: Never press the spindle lock while the cutting disc is rotating.
WARNING: To avoid the risk of injury, check that the guard is mounted correctly.
Connecting the Machine to the Mains (Fig. A)
1. Make sure the on/off switch
1
is in the off position.
2. Connect the mains plug to a mains supply.
3. Press the PRCD reset button on the mains cord and then move the on/off switch to the on
position if the machine does not start.
4. Arrange a drip loop in the cord connecting the machine to mains to prevent water from
dripping onto the plug. The drip loop is that part of the cord below the level of the socket.
ADJUSTMENT
WARNING: Prior to adjustment always unplug the tool.
WARNING: To deduce the risk of injury, always verify the blade is adjusted to the correct
height and location in the centre of the cart groove before operating the saw.
Checking that the Cutting Disc is Perpendicular to the Table
(Fig. J–L)
1. Loosen the bevel adjustment knob
2. Press the saw head to the right to ensure it is fully vertical and tighten the bevel
adjustment knob.
3. Lower the arm to bring the cutting disc into its lowest position.
4. Move the cutting cart until underneath the cutting disc.
5. Place a square
43
on the cutting cart and against the cutting disc as shown.
6. If adjustment is required, proceed as follows:
a. Loosen the bevel adjustment knob
screw
in or out until the cutting disc is at 90° to the cutting cart as measured with
49
the square.
11
with the arrow on the rail on
.
16
in the sliding cart.
31
27
. Attach the clear water tube
60
. DO NOT fill the water
8
, large rear water attachment
9
12
and large cutting cart water
20
on the side of the cutting disc
32
with cutting wheel
.
33
34
with the rotational arrow facing
20
.
.
45
45
and turn the vertical position adjustment stop
b. If the bevel pointer
screw
47
18
Checking That the Crosscut Travel Is Perpendicular to the Fence
(Fig. M, N)
1. Lower the arm to bring the cutting disc into its lowest position.
2. Move the cutting cart in front of the cutting disc.
3. Place a square
fence
38
and just touching the cutting disc as shown.
4. Push the cutting cart through the cutting disc to check that the cutting disc traverses
parallel to the square.
5. If adjustment is required, proceed as follows:
a. Slacken the screws
b. Move the rail manually.
c. With the square placed against the fence, check again that the cutting disc traverses
parallel to the square and adjust as necessary.
d. Tighten the screws
28
to
Checking and Adjusting the Cutting Depth (Fig. A, K)
The rim of the cutting disc should always be at least 5 mm below the table surface.
1. Loosen the depth adjustment knob
2. Lower the arm to bring the cutting disc into its lowest position.
3. Tighten the depth adjustment knob.
4. Make a dry run by pushing the table entirely through the cutting disc. Check that the
cutting disc does not foul the cutting cart.
, and splash
5. If adjustment is required, proceed as follows:
a. Loosen head lock knob
b. Adjust depth adjustment knob
cutting cart surface.
c. With the unit turned off, push the cutting cart past the cutting disc and ensure that the
cutting disc does not touch the cutting cart.
d. Adjust the depth adjustment knob and tighten the locking wing nut
lock knob
Checking and Adjusting the Bevel Angle (Fig. K, L)
1. Loosen the bevel adjustment knob
bevel position.
2. If adjustment is required, proceed as follows:
a. Turn the stop screw
Adjusting the Cart Rolling Resistance (Fig. N)
To take out the clearance between the cutting cart and the rails, proceed as follows:
1. Loosen the rail height screws
2. Adjust the rail height adjusters
3. Tighten the rail height screws.
Cutting a Kerf (Fig. O)
The kerf indicator
1. Switch on the machine and wait for the cutting disc to reach full speed.
2. Push the cutting cart entirely through the cutting disc to cut a kerf in the wheel
3. Check that the cutting disc does not foul the cutting cart.
4. Switch off the machine.
5. If the kerf is worn, a new kerf can be created.
a. Loosen the locking screw
b. Rotate the wheel to expose uncut surface.
c. Tighten the locking screw.
d. Cut a new kerf following the instructions as described above.
Locking the Cutting Cart (Fig. P)
The cutting cart can be locked in the following positions:
-
Front position (cutting disc freely accessible)
-
Plunge position (cutting disc over middle of cutting cart)
-
Outfeed position (cutting disc at fence)
1. Move the cutting cart
2. Lock the cutting cart by rotating the pin lock
Adjusting the Water Nozzles (Fig Q1–Q3)
Water nozzles
17
capacity with the minimum amount of overspray and mist. The adjusting lever
adjustment of nozzles to desired position.
•
Optimum position for minimum overspray (Fig. Q1).
•
Water nozzles
•
"Off Cutting Disc" position to eliminate water overspray between cuts and for the cutting
disc change (Fig. Q3).
46
does not indicate zero on the bevel scale
that secures the pointer and move the pointer as necessary.
(not included with the tool) on the cutting cart and against the
43
51
holding the rail assembly to the frame.
51
.
44
.
4
.
44
until the cutting disc is at least 5 mm below the
4
.
and move the saw head to the left. This is the 45°
45
50
in or out as necessary until the pointer
53
.
until the cutting cart moves smoothly.
52
55
helps to locate the path of the cutting disc.
57
.
40
42
.
11
to the desired position.
39
and pushing it into the hole in the rail.
are adjustable to provide maximum water for cutting and maximum cut
17
can be fully retracted to allow for maximum cut capacity (Fig. Q2).
EnGLIsh
48
, loosen the
54
, then the head
46
indicates 45°.
56
.
.
41
.
36
allows easy
21