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ESP Flow Control
PCC 90D
Maintenance Manual
This documentation is for ESAB equipment part number 0558003628
F15-106-G
07 / 2007
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Resumen de contenidos para ESAB PCC 90D

  • Página 1 ESP Flow Control PCC 90D Maintenance Manual This documentation is for ESAB equipment part number 0558003628 F15-106-G 07 / 2007...
  • Página 2 BE SURE THIS INFORMATION REACHES THE OPERATOR. YOU CAN GET EXTRA COPIES THROUGH YOUR SUPPLIER. These INSTRUCTIONS are for experienced operators. If you are not fully familiar with the principles of operation and safe practices for arc welding and cutting equipment, we urge you to read our booklet, "Precautions and Safe Practices for Arc Welding, Cutting, and Gouging,"...
  • Página 3: Tabla De Contenido

    TABLE OF CONTENTS SECTION TITLE PAGE PARAGRAPH SECTION 1 SAFETY ......................... 5 English ..........................5 Spanish........................... 7 French ..........................9 SECTION 2 MAINTENANCE ......................11 General ......................11 Cleaning ......................11 Troubleshooting - Input / Output Definitions ............12 SECTION 3 REPLACEMENT PARTS ....................
  • Página 4 TABLE OF CONTENTS...
  • Página 5: Section 1 Safety

    SECTION 1 SAFETY PRECAUTIONS 5. Do not use equipment beyond its ratings. For example, WARNING: hese Safety Precautions are for overloaded welding cable can overheat and create a fire your protection. They summarize precaution- hazard. ary information from the references listed in 6.
  • Página 6 SECTION 1 SAFETY PRECAUTIONS EQUIPMENT MAINTENANCE -- Faulty or FUMES AND GASES -- Fumes and improperly maintained equipment can gases, can cause discomfort or harm, cause injury or death. Therefore: particularly in confined spaces. Do not breathe fumes and gases. Shield- 1.
  • Página 7: Spanish

    SECTION 1 PRECAUCION DE SEGURIDAD pueden ocasionar un fuego. ADVERTENCIA: Estas Precauciones de Seguridad 6. Después de termirar la operación del equipo, inspeccione el área son para su protección. Ellas hacen resumen de de trabajo para cerciorarse de que las chispas o metal caliente información proveniente de las referencias listadas ocasionen un fuego más tarde.
  • Página 8 SECTION 1 PRECAUCION DE SEGURIDAD HUMO Y GASES -- El humo y los gases, MANTENIMIENTO DEL EQUIPO -- Equipo pueden causar malestar o daño, defectuoso o mal mantenido puede causar particularmente en espacios sin daño o muerte. Por lo tanto: ventilación.
  • Página 9: French

    SECTION 1 PRÉCAUTIONS DE SÉCURITÉ observer les précautions suivantes: AVERTISSEMENT: Ces règles de sécurité ont pour objet a. Éloigner suffisamment tous les matériaux combustibles d’ assurer votre protection. Veillez à lire et à observer les du secteur où l’on exécute des soudures ou des coupes précautions énoncées ci-dessous avant de monter l’...
  • Página 10 à empêcher la forma- 52529 “Precautions and Safe Practices for Arc Weld- tion de poches d’hydrogène, lesquelles présentent un ing, Cutting and Gouging” publié par ESAB. Nous conseillons également de consulter les publications danger d’explosion; ce ventilateur ne fonctionne que sui-vantes, tenues à...
  • Página 11: Section 2 Maintenance

    The resulting elec- Refer to F-15-116 (Esab Smart Plasma 1000 system) for trical arc may damage the unprotected eyes and will operational details and process troubleshooting. present a serious fire hazard. Bodily contact with a...
  • Página 12: Troubleshooting - Input / Output Definitions

    SECTION 2 MAINTENANCE 2.3 TROUBLESHOOTING - INPUT / OUPUT DEFINITIONS OUTPUT OUTPUT MODULE 1 MODULE 2...
  • Página 13: Section 3 Replacement Parts

    The serial number is stamped ordering replacement parts. on the unit nameplate. To order parts by phone, contact ESAB at 1-803-664-5540 3.2 ORDERING or 4460. Orders may also be faxed to 1-800-634-7548. Be sure to indicate any special shipping instructions when ordering replacement parts.
  • Página 14 SECTION 3 REPLACEMENT PARTS 1 (S7) 2 (S8) 3 (S6) 1 (S2) 3 (S1) (S5) (S3) Figure 3-1. ESP Flow Control (Front View) ITEM QTY. PART CIRCUIT REQ. DESCRIPTION DESIG. 951208 SWITCH, ROTARY, 8-POS., 1A @ 125 VAC S2, 5, 7 634515 SWITCH, TOGGLE, SPDT, 15A @ 125VAC S3, 8...
  • Página 15 SECTION 3 REPLACEMENT PARTS 1 (K5) 1 (K4) 1 (K1) 1 (K3) 2,3,4 5,6 (J1) 7,8 (P1) 5,6 (J4) 7,8 (P4) 1 (K2) Figure 3-2. ESP Flow Control (Internal View - Upper Chassis) ITEM QTY. PART CIRCUIT REQ. DESCRIPTION DESIG. 2080196 RELAY, ENCL., 3PDT, 10A, 120VAC K1-5...
  • Página 16 SECTION 3 REPLACEMENT PARTS (GSV5-0 (FS1) (PS3) (GSV6-N 12, 13 (PS2) 1 (PS1) Figure 3-3. ESP Flow Control (Internal View - Lower Chassis) ITEM PART CIRCUIT REQ. DESCRIPTION DESIG. 993991 SWITCH, PRESSURE, 0-90 PSI, 1/8 NPT, PS1-3 125 V AC 951218 VALVE, OPERATOR, 110 V, 50/60 HZ GSV1-4...
  • Página 17 SECTION 3 REPLACEMENT PARTS 2 (J7) 2 (J8) 2 (J5) Figure 3-4. ESP Flow Control (Upper Rear View) ITEM PART CIRCUIT REQ. DESCRIPTION DESIG. 950762 CONNECTOR, BOX RECPT., 19-PIN 182W62 CONNECTOR, BOX RECPT., 3-SOCKET J5,7,8 647233 CONNECTOR, BOX RECPT., 8-SOCKET 2010277 CONNECTOR, BOX RECPT., 14-SOCKET 2017587...
  • Página 18 SECTION 3 REPLACEMENT PARTS 12.00 in. (304.8 mm) 20.15 in. (511.8 mm) 10.06 in. (255.5 mm Flow Control Box Weight: 65.00 lbs. (29.5 kg)
  • Página 19 REVISION HISTORY Revision "B" consists of: Revised formatting and various updates per G. Cole's instructions. Revision "C" consists of: Added Troubleshooting section on page 12 per G. Cole. Revision "D" consists of: Changed part numbers on Page 15 per ECN #043127. Revision "E"...
  • Página 26 ESAB Welding & Cutting Products, Florence, SC Welding Equipment COMMUNICATION GUIDE - CUSTOMER SERVICES A. CUSTOMER SERVICE QUESTIONS: Telephone: (800)362-7080 / Fax: (800) 634-7548 Hours: 8:00 AM to 7:00 PM EST Order Entry Product Availability Pricing Order Information Returns B. ENGINEERING SERVICE:...

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