• Flange preparation for adhesive is to grind to clean metal with 80-120 grit, clean, and then apply the adhesive,
spreading it out with an acid brush, covering any exposed aluminum.
• Clecos are an excellent way to hold the panels into position when fitting and drilling rivet holes.
• MIG plug welds are to be performed using 5554 wire at 1.2mm, using pure argon as a shielding gas. In
perparation for the plug welds, identify the specific weld locations and number, and drill a 6.5mm hole in the top
panel for each location to weld.
FOUR (4) W707638-S900C BLIND RIVETS -
(TWO (2) EACH SIDE)
HC3B-9900188-A*
FIGURE 1
FOUR (4) W707638-S900C
BLIND RIVETS -
(TWO (2) EACH SIDE)
HC3B-9900292-A*
TWO (2) W702512-S900C
BLIND RIVETS -
(ONE (1) EACH SIDE)
FOUR (4) W702512-S900C
BLIND RIVETS -
(TWO (2) EACH SIDE)
FOURTEEN (14) W702512-S900C
BLIND RIVETS
CPR © 2016 FORD MOTOR COMPANY
DEARBORN, MICHIGAN 48121
4-16
FOUR (4) W702512-S900C
BLIND RIVETS -
(TWO (2) EACH SIDE)
FOUR (4) W702512-S900C
BLIND RIVETS -
(TWO (2) EACH SIDE)
TWO (2) W708777-S900C
BLIND RIVETS -
(ONE (1) EACH SIDE)
FOUR (4) W707638-S900C
BLIND RIVETS -
(TWO (2) EACH SIDE)
HC3B-9900374-A*
FIGURE 3
SKHC3B-9900124-AB
SUPER DUTY BOX FRONT PANEL ASSEMBLY -
SIX (6) W707638-S900C BLIND RIVETS -
(THREE (3) EACH SIDE)
NOTE: THESE THREE (3) RIVETS TO
BE SHOT DIRECTIONALLY
FROM INSIDE OF BED.
FOUR (4) W708713-S900
AS DP10-200/H OR MIG PLUG
WELDS TWO (2) EACH SIDE)
NOTE: THESE TWO (2) RIVETS
FIGURE 2
SERVICE KIT INSTRUCTIONS
HC3B-9900188-A*
MUST BE SHOT
DIRECTIONALLY FROM
9900374 TO 99279D58
PRIOR TO INSTALLING
9900374
SHEET 2 OF 2