INSTRUCTIONS FOR USE
EU Declaration of Conformity available to download at www.ansell.com/regulatory
AlphaTec® 4000 APOLLO and AlphaTec® 5000 APOLLO formerly known as MICROCHEM® 4000 APOLLO and MICROCHEM® 5000 APOLLO
General Information & Typical Areas of Use
• AlphaTec® APOLLO encapsulated suits are designed for use together with self-contained breathing
apparatus (SCBA) to provide the wearer and SCBA with protection from liquid chemicals in
accordance with EN 14605:2005 Type 3 and Type 4. They are not intended to be worn in situations
requiring protection from gas/vapour hazards, where a "Type 1" suit may be deemed necessary.
• Consult Site Safety or the Ansell technical team with any questions regarding selection, care and use
of this equipment.
Model Specific Information
Model 126
• Attached Ansell Barrier gloves are intended to be worn as a liner (inner gloves) and attention should
be paid to the Ansell gloves instructions for detailed performance information. It is recommended
that an outer glove is worn where increased mechanical strength or chemical barrier is required. A
cottonliner glove may also be worn inside the Barrier glove for increased comfort.
Model 186
• The sole of the socks include a conductive strip which allows the wearer to be grounded when worn
in combination with EN ISO 20344/20345 compliant "Electro-Static Dissipative" or Conductive"
safety footwear with a vertical resistance of <10
Typical Areas of Use
AlphaTec® garments are designed to protect workers from hazardous substances or sensitive
products and processes from contamination. They are typically used for protection against specific
hazards dependent on the toxicity and exposure conditions. Refer to "Type" Protection levels &
Performance Tables.
Limitations of Use
• Prior to use, review all instructions and inspect the clothing for any damage that could affect its
protective function (e.g. holes,damaged seams and fastenings, heavily soiled areas). Replace any
damaged clothing.
• Care should be taken when removing contaminated garments, so as not to contaminate the user with
any hazardous substances. If garments are contaminated then decontamination procedures should
be followed (i.e. decontamination shower) prior to removal of the garment.
• Upon contamination, wear or damage the garment should be removed and disposed of properly.
• The wearing of chemical protective clothing may cause heat stress if appropriate consideration is not
given to the workplace environment. Appropriate undergarments should be considered to minimise
heat stress or damage to your Ansell garment.
• Where Ansell products are used in conjunction with other PPE, and for full "Type" protection, it
is necessary to tape cuffs to gloves, ankles to boots, the hood to the respiratory device. The self-
adhesive zip flap should also be used by peeling away the backing paper and pressing down securely,
taking care to avoid creases or folds, after securing the zip flap additional tape should also be applied
to allow for full type protection.
• No garment provides complete protection against all chemicals or hazardous agents. The
determination of suitability of Ansell products, whether alone or in combination with additional PPE
for an application is the final responsibility of the user.
• Models with attached socks; the socks are designed to be worn inside chemical protective boots
(sold separately) with the over flap positioned over the top of the boot opening. Attached socks or
boots are unsuitable for walking or standing in chemical spills or pools of liquids
• Slip retardant footwear offers limited resistance to slip, but will not eliminate completely the risk of
slipping and/or falling, especially on wet surfaces. Ensure that socks or boots provide adequate
mechanical resistance for the surface to be walked upon and that the sole is not damaged. Some
materials used in overboots, overshoes or attached socks or boots are not for use in environments
where there is a risk of slipping and/or falling.
• Warning - if present, hook and loop fasteners shall not be opened when operating in hazard zones.
For Model 186:
• Electrostatic Dissipative ('ESD') Protective clothing shall not be opened or removed whilst in presence
of flammable or explosive atmospheres or while handling flammable or explosive substances.
• ESD protective clothing shall not be used in oxygen enriched atmospheres without prior approval of
the responsible safety engineer.
• The ESD performance of protective clothing can be affected by wear and tear, laundering and
possible contamination.
• ESD clothing shall completely cover all non-complying materials during normal use (including
bending and movements) and any hook and loop fasteners on the garment shall not be opened.
• Appropriate steps should be taken to ensure the wearer of suit is properly earthed. The resistance
between the person and the earth shall be less than 10
Technical Specifications/Approvals
Physical Performance of AlphaTec
Test Method
Description
EN 530 Method 2
Abrasion Resistance (pressure pot assessment)
ISO 7854 Method B
Flex Cracking Resistance (pressure pot assessment)
ISO 9073-4
Trapezoidal Tear Resistance
ISO 13934-1
Tensile Strength
EN 863
Puncture Resistance
EN 1149-5:2008
Electrostatic Properties
Part
Visor (0.4mm thick PVC)
ISO 6529: 2001
AlphaTec®
ISO 6529: 2001
4000
Ansell Barrier Glove
EN 374-3
Part
Test Method
Visor (0.8mm thick)
ISO 6529: 2001
GAG film
AlphaTec
5000
ISO 6529: 2001
®
Ansell Barrier Glove
EN 374-3
* EN Class specified by EN 14325:2004. The higher the class number the better the performance.
† Discolouration of visor will occur after continuous exposure with concentrated Sulphuric Acid.
AlphaTec
Test Method
ISO 16603
ISO 16604
EN ISO 22610
8
Ω, e.g. by wearing adequate footwear.
4000 & 5000
®
Permeation Testing Results 4000 Range
Test Method
Chemical
Sodium Hydroxide
Sulphuric Acid
(96wt%)
Sodium Hydroxide
Sulphuric Acid
(96wt%)
Sodium Hydroxide
Sulphuric Acid
(95wt%)
Permeation Testing Results 5000 Range
Chemical
Dichloromethane
n-Hexane
Tetrahydrofuran
Dichloromethane
n-Hexane
Tetrahydrofuran
Dichloromethane
n-Hexane
Tetrahydrofuran
4000 & 5000 EN 14126:2003 Results
®
EN Class
Test Method
6 of 6
ISO/DIS 22611
6 of 6
ISO 22612
6 of 6
In the unlikely event of defects, do not wear the garment. Return the defective garment (unused and
uncontaminated) to your distributor
Storage - Do not store in excess heat or direct sunlight Ensure the suit is stored in such away so as not to
damage the visor
Disposal -Dispose of garments according to local regulations
For questions please contact the Ansell technical team. The manufacturer disclaims all warranties
not specifically stated in the product packaging and is not responsible for the improper use of Ansell
products.
Prior to use
• Ensure that full training is given by a competent person on safe use and limitations with the date of
training recorded.
• A visual inspection is performed prior to the wearer donning the suit. The inspection should include
the following:
- Gloves are correctly fitted and have no splits or tears
- Zip operates correctly/pull-tab is in good condition
- Material integrity (no tears, holes, good seams)
- Visor (not scratched or scuffed)
- Exhalation valves (no visible damage or distortion)
- To help prevent the visor from fogging/misting in use each AlphaTec® APOLLO suit is supplied with
a complimentary FOGTECH® DX Anti-fog wipe. FOGTECH® DX should be applied to the inside of the
visor, prior to donning and use, by the following method;
- Tear open the packet and remove the Wipe. Do not unfold the towelette
- Briskly, with overlapping strokes, paint on a thin wet coat of FOGTECH® DX onto the inside of the
visor. There is no need to press hard or to rub until dry!
- Without touching the coating, let FOGTECH® DX dry for 10 seconds. Note: Any odour should go
away in about 60 seconds or so. FOGTECH® washes off with plain water or a damp cloth.
Donning (Dressing) Procedure
• Having visually inspected the suit for any defects, have the wearer remove shoes & empty
pockets of any items that could hinder donning or damage the protective clothing.
• Shake the garment out (this makes it easier to put on having been flat packed) and then have
the wearer carefully don up to the waist, ensuring feet are positioned correctly in the socks by
pushing toes to the end.
• Have the wearer don SCBA set in accordance with manufacturer's instructions, leaving the facemask
hanging from its strap around their neck.
• Carry out necessary pre-entry checks, switch on the SCBA and put on the face mask in accordance
with manufacturer's instructions
• If required for head protection, replace helmet on wearer.
• Have the wearer fold arms across chest, whilst the buddy lifts suit over SCBA and the wearer's head
• Have the buddy arrange the suit/visor for comfort and carefully but firmly zip up the suit, ensuring
both the inner and outer zips are fully closed.
• The wearer can now slide arms into the sleeves and place hands into the attached Ansell Barrier gloves.
• Don outer gloves over the outer sleeve of the coverall and ask the buddy to seal the cuff to the
coverall with self-adhesive waterproof tape.
Doffing (Undressing) Procedure
• If the suit has been exposed to hazardous chemicals, exercise proper decontamination
procedures before removing.
• Finally remove the wearer's mask and SCBA according to the manufacturer's instructions.
Label Markings
1. Coverall manufacturer/brand name. 2. CE Marking. Confirms Category III approval by SGS
Fimko., EU Regulation 2016/425 Type examination conducted by SGS Fimko Oy, P.O. Box
30 (Särkiniementie 3), 00211 HELSINKI, Finland Notified Body No: 0598 3. Limited life chem-
ical protective clothing. 4. Read this instruction sheet before use 5. Sizing 6. Month / Year of
manufacture. 7. Model identification. 8. Sizing pictogram indicates body measurements 9. Do
not wash. 10. Do not iron. 11. Do not tumble dry. 12. Do not dry clean. 13. Do not reuse 14. Flam-
mable material. Keep away from fire.
Protection Levels & Additional Properties
15. Full body protection "Types" achieved 16. Fabric tested to EN 14126 for barrier to infective
agents. 17. EN 1149-5 Fabric anti-statically treated and offers electrostatic protection when suitably
grounded.
Whole Suit Performance of AlphaTec
EN Class or Result*
Test Method
4000
5000
EN ISO 17491-3
6 of 6
6 of 6
EN ISO 17491-4
4 of 6
3 of 6
EN ISO 13935-2
4 of 6
4 of 6
3 of 6
3 of 6
2 of 6
2 of 6
Pass
Pass t
<4s
50
CAS No.
1310-73-2
(aq.,40wt%)
7664-93-9
1310-73-2
(aq.,40wt%)
7664-93-9
1310-73-2
(aq.,50wt%)
7664-93-9
CAS No.
75-09-2
110-54-3
109-99-9
75-09-2
110-54-3
109-99-9
75-09-2
110-54-3
109-99-9
EN Class
3 of 3
3 of 3
EN Class or Result*
Description
4000
Type 3 Jet Spray Test
Pass
Type 4 Spray Test
Pass
Seam Strength
4 of 6
BT at 1.0µg/cm²/min (mins)
>480
>240†
>480
>480
>480
>480
BT at 1.0µg/cm²/min (mins)
>60
>480
>480
>10
>480
>480
>10
>480
>480
For further information on the barrier protection
offered against other chemicals please visit
www.ansell.com
3
GB
4000 & 5000
®
5000
Pass
Pass
4 of 6
EN Class*
6 of 6
5 of 6
6 of 6
6 of 6
6 of 6
6 of 6
EN Class*
3 of 6
6 of 6
6 of 6
1 of 6
6 of 6
6 of 6
1 of 6
6 of 6
6 of 6