10 Troubleshooting
10 Troubleshooting
Risk of injury and machine damage when handled by unauthorized persons
Incorrect repair work and changes of the product may lead to significant injuries and machine damage.
The product warranty will be rendered invalid if the gouging torch is handled by unauthorized persons.
• Operating, maintenance, cleaning, fault and repair work may only be carried out by qualified
Please observe the attached document Warranty. Please consult your dealer or the manufacturer in case of
doubt and problems.
NOTICE
• Observe the operating instructions of the welding components, such as the robot welding power
Fault
Cause
• No start signal
No output power (no
welding takes place)
• Connection to ground not carried out correctly
• Electronic system defective
• Rolls are incorrectly mounted or defective
• Gear motor defective
• Wire feed spiral damaged
Wire feeder is
blocked
• Wire feeder is not operational
• The wire is irregularly wound on the spool
• Rolls are incorrectly mounted or defective
• Gear motor defective
Irregular wire feed
• Wire feed spiral damaged
• Adjustment of contact pressure is not correct
Tab. 16
Troubleshooting
EN - 26
DANGER
personnel (in Germany see TRBS 1203).
, cooling unit
source iROB Pulse
iROB Cool and welding torch.
Solution
• Replace the defective part
• Have it repaired by the customer service
• Make sure that the connection to ground is correct
6.3 on page EN-12
• Have it repaired by the customer service
• Mount the rolls correctly or replace them
• Replace the defective part OR/AND have it
repaired by the customer service
• Replace the defective part OR/AND have it
repaired by the customer service
• Check the connection to the power source
6.3 on page EN-12
• Have it repaired by the customer service
• Eliminate the irregularities or replace the spool
• Mount the rolls correctly or replace them
• Replace the defective part OR/AND have it
repaired by the customer service
• Replace the defective part OR/AND have it
repaired by the customer service
• Release the spool brake and increase the pressure
on the pressure rollers
iROB Feed
BAL.0331.0 • 2019-03-11