1007298-00,D24000.qxp
11/7/2007
safe distance from the cutting wheel, lower the head of
the saw slowly into the tile. Cut into the tile up to the
edge of the mark without overcutting.
7. Repeat the process on each outline without overcut-
ting.
8. Turn the tile over. Repeat steps 2 and 3, overcutting
along the lines which will allow the piece to fall out.
NOTE: The corners may need to be trimmed with tile
nippers (not included with the saw).
9. Turn off the saw.
MITER CUTS: 22.5º AND 45º
Miter cuts are used for cutting outside and inside corners
on tile, decorative chair rail and base molding.
The cutting head of the saw is adjustable to three posi-
tions: 0º, 22.5º or 45º. The three grooves (Y) in the cutting
cart allow for the cutting head to be set at the three settings
without cutting into the cutting cart assembly (H).
1. Loosen the bevel lock knob (CC) in the rear of the saw
and adjust the head of the saw to the correct miter
degree. The bevel pointer (DD) on the front of the saw
will show the angle of adjustment.
2. Always do a dry run and push the cart past the cutting
wheel before turning on the saw. Ensure the cutting
wheel is adjusted to the center of the groove.
3. Mark the tile and line the tile against the fence of the
cutting cart and the edge guide. Proceed to make the
cut.
4. Turn off the saw.
MOVING THE SAW
CAUTION: Do not attempt to move the saw while filled
with water or personal injury may result.
Before moving the saw, be sure the to drain the water pan
by placing a 5 gallon bucket under the drain plug of the
saw. Remove the drain plug and allow the water to empty
into the bucket.
Adjustments (Fig. 15–17)
CAUTION: Turn off and unplug the tool before mak-
ing any adjustments or removing or installing attach-
ments or accessories. Be sure the switch is in the OFF
position.
CUTTING CART SCALE
1. Unplug the saw.
2. Move the cart so the cutting wheel is near the cart
fence. (X).
3. Using a tape measure or scale, check the scale on the
cart.
4. If the scale is in error, loosen the two screws (EE) that
hold the scale (FF) in place, adjust to the correct
dimension and tighten the screws.
CUTTING WHEEL SQUARE TO CART
1. Place a 90º square on the cutting cart.
2. If the gap is not consistent, loosen the bevel lock knob
(CC) and adjust the 0º bevel adjustment screw (GG)
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FIG.16
BB
MM
FIG. 17
JJ
KK
FIG. 18
with supplied wrench until the cutting wheel is 90º to
the cart surface.
C
3. Ensure that the cutting wheel does not touch either
side of the groove in the cutting cart by pushing the
cart past the cutting wheel with saw turned off.
CUTTING WHEEL 45º TO THE CART
1. Loosen bevel locking knob and rotate the cutting head
to 45º.
2. Put a 45º guide on the cutting cart surface next to the
cutting wheel. If it is not at 45º, adjust the 45º bevel
adjustment screw (GG) with the supplied wrench until
the cutting wheel is 45º to the cart surface.
3. With saw turned off, ensure that the cutting wheel
does not touch either side of the groove in the cutting
cart by pushing the cart past the cutting wheel.
CUTTING PARALLEL TO CUTTING CART
1. Lay a 90º square flat on the cutting cart surface with
CC
GG
one end against the cart fence (X).
2. If the cutting wheel is not 90º to the cart fence, the rail
will need adjustment.
3. Loosen the four rail assembly mounting screws (HH).
4. Position the rail adjuster (II) until the cutting wheel is
square to the cart fence.
5. Tighten the four rail screws.
CART ROLLING RESISTANCE (RAIL ADJUSTMENT)
1. Loosen the four rail height screws (KK).
2. Adjust the two rail height adjusters (JJ) until cart
moves smoothly.
3. Tighten the four screws.
BEVEL POINTER (FIG. 14)
Loosen the 0º bevel pointer screw (LL) and rotate the
bevel pointer (DD) to the correct location.
II
HH
JJ
DEPTH OF CUT
1. Loosen head lock knob (D).
2. Adjust depth of cut knob (BB) until the cutting wheel is
at least 3/16" (5mm) below the cart surface.
3. With the unit turned off, push the cart past the cutting
wheel and ensure that the cutting wheel does not
touch the cart.
4. Adjust the depth of cut knob and tighten the locking
OO
wing nut (MM), then the head lock knob (D).
CUT INDICATOR
The cut indicator (AA) assists in aligning long and diago-
nal cuts by showing where the blade will exit the cut. The
cut indicator can be used multiple times before adjust-
ment is necessary.
1. Loosen locking screw (NN).
2. Rotate cut indicator to expose uncut surface.
3. Tighten locking screw.
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