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2. Mount the conduit in accordance with all applicable
state, local, and national electrical codes and
standards. If necessary, use flexible liquid tight conduit
to facilitate mounting the charge station onto the wall.
3. Using an S8 hex Allen wrench or a 29 mm wrench,
mount the enclosed blind plugs in any unused cable
entry positions (torque setting: 5 Nm / 44,3 in-lbs).
After mounting the plugs, visually verify tight
assembly.
NOTICE
You can use flexible or regular conduits for installing
your charge station.
5.3.4
Installing the charging cable
CAUTION
The two small, near semi-circular, plastic parts of
the strain relief clamp differ slightly:
The lower part has smaller screw holes in which
the screws grip.
The upper part has larger screw holes and recesses
in which the screws can move freely.
1. Insert cable clamp (shown in light grey for illustration
purposes) into the slot (1) on the enclosure base as
shown in Fig. 6.
Fig. 6
2. Insert the charging cable (shown in light grey for
illustration purposes) into through the cable bend
relief and cable gland in the centre of the enclosure as
shown in the figure referenced below.
Fig. 7
3. Insert the second cable clamp (shown in light grey for
illustration purposes) into the slot as shown in Fig In-
stalling_the_charging_cable_3. Fasten the clamp with
the screws supplied using the supplied T6 bit and a ¼
inch socket drive and apply a torque of 0.4 Nm / 3.5 in-
lbs.
Fig. 8
Fig. 9
Fig. 10
NOTICE
Position the cable in such a way that the end of the
cable jacket minimally protrudes the cable clamp by 5
mm.
6
4. Use a 29 mm wrench (torque: 4 Nm / 35.4 in-lbs) to
fasten the bend-relief.
5.
Connect the charging cable wires X1, X2, and Ground as
illustrated in Figure 1. Tighten screws with a #1 square
drive screwdriver (AG) (torque: 4.5 Nm / 39.8 in-lbs).
6. Connect the plug of the communications protocol (CP)
wire (orange) to the CP snap-in terminal on the
terminal
of the input connector as shown in Fig. 1,B.
WARNING
Verify that the ferrules have been placed in the
terminals correctly, and that the terminal screws have
been tightened correctly after.
CAUTION
Make sure that the enclosure type rating (NEMA Type
3S) is maintained after the conduit and the charging
cable have been installed.
Verify that conduit entry accessories, such as blind
plugs and cable glands, etc. have been fitted properly.
This also applies to sealing rings.
Do not overtighten the terminals' screws (5 Nm
max.).
The strain relief clamp is screwed to the charging cable and
fixed in a holder in the housing. This provides strain relief
for the charging cable. The charging cable is sealed with an
additional cable gland with bend protection (middle cable
bushing at the bottom of the charge station).
5.3.5
Mounting the rear housing
Align the rear housing slots to the fingers in the mounting
plate and slide down, then use a Torx T20 screwdriver and
two screws (4 x 16 mm) fix the rear housing onto the
mount bracket (torque: 4 Nm / 35.4 in-lbs).
Fig. 11
5.3.6
Connecting the grid cable
To connect the grid cable to the Ford Connected Charge
Station:
1. Remove any debris, such as insulation trimmings,
from the connection area.
2. Make sure and verify that the lead is tension-free
and that you have taken measures to secure against
the power being switched on.
SKLJ98-10C823-CA
3. If you are using a rigid lead, then bend each of the
wires, while observing minimum bend radiuses, so
that you can connect the wires to the terminals
without any major mechanical stress.
4. Connect the power cables by pushing them into the
proper terminals (L1, L2, and GND) as shown in Fig.
bottom
2, and then fasten screws using a
screwdriver (AG) (torque: 4.5 Nm / 39.8 in-lbs).
See also chapter 4, "Power supply interface
connections" on page 4.
5. Finally, re-check that you have fastened all wires
securely in their respective terminals.
Fig. 12
WARNING
The input connection must be selected with DIP
Switch 6 using line- to-line connection. According
to chapter 5.2.1,
Table 3
page 4 and Fig. 1, A
WARNING
Make sure that the lead is tension-free, and that
measures have been taken to prevent the unit being
switched on.
WARNING
If you are using a rigid lead, then bend the individual
wires, while observing the minimum bend radiuses
to connect the wires to the terminals without
significant mechanical stress.
Ford Connected Charge Station Installation Manual
square drive
"DIP-switch settings" on
