ensure that there are no people close to hazardous areas.
- Check that the supply voltage is correct before powering the device.
- Keep the charge within the values specified in the electrical operation categories.
- Only connect and disconnect the device when the power is off.
- when using plug-in-type terminal blocks, they may only be plugged in or unplugged
if no supply voltage is present.
- Discharge static electricity before handling the product by touching a metal mass
connected to earth. Any strong electrostatic discharge could damage the device.
- Power the safety module and the other devices connected to it from a single SELV/
PELV source and in accordance with the applicable standards (applies only to ver-
sions with supply voltage 12 V and 24 V).
- Plug-in type connectors, and in particular those of the output contacts of relays
(when installed) may be powered by high voltage.
- It is recommended that the supply voltage of the safety module be electrically iso-
lated from the power section of the machine and the connection cables of the module
be laid separately from the power cables.
- Always connect the protection fuse (or equivalent device) in series with the power
supply for each device.
- Always connect the protection fuse (or equivalent device) in series to the safety
electrical contacts.
- During and after the installation do not pull the electrical cables connected to the
device. If excessive tension is applied to the cables, the device may be damaged.
7.5 Additional prescriptions for safety applications with operator protection
functions
Provided that all previous requirements for the devices are fulfilled, for installations
with operator protection function additional requirements must be observed.
- The utilization implies knowledge of and compliance with following standards:
EN ISO 13849-1, EN 62061, EN 60204-1, EN ISO 12100.
- In the risk analysis, take into account that in manual start mode a possible sticking of
the start button can lead to an immediate activation of the module.
- If external expansion modules or contactors are used to expand the system's switch-
ing capacity, check the contacts of these devices are forcibly guided. Also use an NC
contact on each device to detect, through a feedback circuit, its correct operation (see
examples) in particular to detect if any contacts are sticking.
7.6 Limits of use
- Use the device following the instructions, complying with its operation limits and the
standards in force.
- The devices have specific application limits (min. and max. ambient temperature,
maximum currents, IP protection degree, etc.) These limitations are met by the device
only if considered individually and not as combined with each other.
- According to EU directives, this device is not intended for private use.
- The manufacturer's liability is to be excluded in the following cases:
1) Use not conforming to the intended purpose.
2) Failure to adhere to these instructions or regulations in force.
3) Fitting operations not carried out by qualified and authorized personnel.
4) Omission of functional tests.
- For the cases listed below, before proceeding with the installation contact our as-
sistance service (see paragraph SUPPORT):
a) In nuclear power stations, trains, airplanes, cars, incinerators, medical devices or
any application where the safety of two or more persons depend on the correct opera-
tion of the device.
b) Applications not contemplated in this instruction manual.
8 MARKINGS
The outside of the device is provided with external marking positioned in a visible
place. Marking includes:
- Producer trademark
- Product code
- Batch number and date of manufacture. Example: CS1-123456 (A22). The last part
of the production batch refers to the month of manufacture (A = January, B = February,
etc.) as well as the year of manufacture (22 = 2022, 23 = 2023, etc.).
9 TECHNICAL DATA
9.1 Housing
Material: Polyamide PA 66, self-extinguishing V0 acc. to UL 94
Protection degree:
Cable cross section:
Terminal tightening torque:
9.2 General data
SIL:
Performance Level (PL):
Safety category:
MTTF
:
D
DC:
PFh
:
D
Mission time:
System response time:
Ambient temperature:
Storage temperature:
Pollution degree:
Overvoltage category:
Air and surface distances:
9.3 Power supply (A1-A2)
Rated supply voltage U
:
n
Supply voltage tolerance:
Max. residual ripple:
Rated consumption (w/o load):
Internal general protection:
PTC response time:
Internal protection against short circuits on outputs (Tx, Ox): electronic
IP40 (housing), IP20 (terminal strip)
0.2 ... 2.5 mm
(24 ... 12 AwG)
2
0.5 ... 0.6 Nm
Up to SIL 3 acc. to EN 62061
Up to PL e acc. to EN ISO 13849-1
Up to cat. 4 acc. to EN ISO 13849-1
289 years
high
8.38 E-09
20 years
< 30 ms
0°C ... +55°C
-20°C ... +70°C
external 3, internal 2
II
acc. to EN 60947-1
24 Vdc
±15% of U
n
10%
< 3 w
PTC, Ih=1.5 A
response time > 100 ms, release time > 3 s
Maximum current output of the module as the total current of the Ox and Tx outputs:
Self-test duration on startup:
9.4 Input circuits (Ix)
Number of inputs:
Voltage and current in the input circuits: 24 V, 5 mA
Input signals:
Galvanic separation:
Minimum duration of input signal:
Input signal filtering:
Maximum input resistance:
Maximum input capacitance:
9.5 Decoupled input circuits (Jx)
Number of inputs:
Voltage and current in the input circuits: 24 V, 5 mA
Input signals:
Galvanic separation:
Insulation voltage (U
):
i
Minimum duration of input signal:
Input signal filtering:
Maximum input resistance:
Maximum input capacitance:
NB: Voltage and current values indicated refer to the power supply terminals (Ax, see each module
individually) of the board where the Jx type terminals are present
9.6 Analogue input circuits (Cx)
Number of inputs:
Rated supply voltage:
Analogue input type:
Measurement range:
Accuracy over entire measurement range: 1 % ± 1 digit
Resolution:
Input resistance:
Maximum applicable current:
Managed sensors:
Galvanic separation:
Insulation voltage (Ui):
NB: Voltage and current values indicated refer to the power supply terminals (Ax, see each module
individually) of the board where the Cx type terminals are present
9.7 Frequency input circuits (Fx)
Number of inputs:
Rated supply voltage:
Input circuit voltage and current:
Check of the supply voltage of the connected proximity sensors:
Maximum detectable frequency:
Minimum detectable frequency:
Frequency detection accuracy:
Resolution:
Minimum time for standstill detection:
Galvanic separation:
Insulation voltage (U
):
i
NB: Voltage and current values indicated refer to the power supply terminals (Ax, see each module
individually) of the board where the Fx type terminals are present
9.8 Circuits with Test signals (Tx)
Number of test signals:
Signal type:
Max. current per test signal:
Max. total current:
Protected against short circuit:
Galvanic separation:
9.9 Semiconductor signalling output circuits (Ox)
Number of outputs:
Output type:
Maximum current per output:
Max. total current:
Impulse withstand voltage (U
imp
Rated insulation voltage (U
):
i
Protected against short circuit:
Galvanic separation:
9.10 Semiconductor safety output circuits (OSx)
Number of outputs:
Rated voltage 24V-0V:
Output type:
Maximum current per output:
Max. total output current:
Minimum current:
Maximum capacitive load to ground per output: 400 nF
Maximum inductive load per output:
Protection fuse:
Galvanic separation:
Impulse withstand voltage (U
imp
Rated insulation voltage (U
):
i
Short circuit detection between outputs: yes
Duration of the deactivation impulses at the safety outputs: < 300 µs
7/24
0.5 A
< 2 s
8
0-8 V (Off), 12-24 V (On)
no
10 ms
yes, maximum interference period 0.4 ms
100 Ω
470 nF to ground
470 nF between two conductors
4
0-8 V (Off), 12-24 V (On)
yes
500 V
10 ms
yes, maximum interference period 0.4 ms
100 Ω
470 nF to ground
470 nF between two conductors
2
24 Vdc ± 15 %
4-20 mA current loop
0 ... 25 mA
0.01 mA
100 Ohm
30 mA
"source" type with 2/3 wires
Yes
500 V
4
24 Vdc ± 15 %
24 Vdc, 7 mA
24 Vdc ± 20%
4 khz
1 hz
1 % ± 1 digit
0.1 hz
1 s
yes
500 V
4
pulsed 100 hz 24V/0V, duty cycle 50%
0.2 A
See Power supply (A1-A2)
yes
no
4
PNP
0.5 A
See Power supply (A1-A2)
):
0.8 kV
32 V
yes
no
4
24 Vdc
PNP
0.5 A
2 A
10 mA
500 mh
2 A type gG
yes
):
0.8 kV
32 V