Cebora SOUND MIG 3540/TS SPEED STAR Manual De Instrucciones página 18

1 SAFETY PRECAUTIONS ..................................................................................................................................................................19
1.1 WARNING LABEL ....................................................................................................................................................................19
2 GENERAL DESCRIPTIONS ..............................................................................................................................................................20
2.1 EXPLANATION OF TECHNICAL SPECIFICATIONS ..........................................................................................................20
3 INSTALLATION AND ASSEMBLY .................................................................................................................................................20
3.1 LIFTING MECHANISM .............................................................................................................................................................20
3.2 ASSEMBLY .................................................................................................................................................................................20
3.3 EXTENSIONS CONNECTION ..................................................................................................................................................21
3.4 WELDING TORCH CONNECTION ...........................................................................................................................................22
3.5 ASSEMBLY OF THE COOLING UNIT (ART. 1683 - OPTIONAL) .......................................................................................22
3.6 POSITIONING ............................................................................................................................................................................22
3.6.1 SLOPING PLANES .........................................................................................................................................................22
3.7 START-UP ..................................................................................................................................................................................22
4 POWER SOURCE DESCRIPTION ....................................................................................................................................................22
5 DESCRIPTION OF THE COOLING UNIT ART. 1683 ....................................................................................................................24
5.1 WIRING
5.2 DESCRIPTION OF PROTECTION DEVICES .........................................................................................................................25
5.2.1 COOLANT PRESSURE PROTECTION DEVICE. .......................................................................................................25
5.2.2 FUSE (T 2A/250V - Ø 5X20) ...........................................................................................................................................25
5.3 START-UP ..................................................................................................................................................................................25
6 CONTROL PANEL DESCRIPTION ..................................................................................................................................................25
6.1 CONTROL PANEL .....................................................................................................................................................................25
6.2 SETTINGS PANEL .....................................................................................................................................................................26
6.3 ALARM DISPLAY .....................................................................................................................................................................27
6.4 ERROR DISPLAY .......................................................................................................................................................................27
7 MACHINE PROGRAMMING "MAIN MENU" 27
7.1 "PROCESS PARAMETERS" MENU 28
7.1.1 "PROCESS" ......................................................................................................................................................................28
7.1.2 "MATERIAL" ..................................................................................................................................................................28
7.1.3 "DIAMETER" ..................................................................................................................................................................28
7.1.4 "GAS" ...............................................................................................................................................................................28
7.1.5 "ARC LENGTH CORR" -ARC LENGTH CORRECTION ...........................................................................................28
7.1.6 "INDUCTANCE CORR" - IMPEDANCE VALUE CORRECTION .............................................................................28
7.1.7 "START MODE" -SELECTING THE WELDING START MODE. .............................................................................28
7.1.8 "SPOT" .............................................................................................................................................................................28
7.1.9 "HSA" "AUTOMATIC HOT START" .............................................................................................................................28
7.1.10 "CRA" "FINAL CRATER FILLER" ...............................................................................................................................29
7.1.11 "SOFT START" ................................................................................................................................................................29
7.1.12 "BURNBACK" .................................................................................................................................................................29
7.1.13 "DOUBLE LEVEL" .........................................................................................................................................................29
7.1.13.1 "FREQUENCY" OF DOUBLE LEVEL. ..........................................................................................................29
7.1.13.2 "PULSE STEP" ...................................................................................................................................................29
7.1.13.3 "DUTY CYCLE": DOUBLE LEVEL TIME .....................................................................................................29
7.1.13.4 "ARC LENGTH COR" ........................................................................................................................................29
7.1.14 "PREFLOW" ....................................................................................................................................................................29
7.1.15 "POSTFLOW" ..................................................................................................................................................................29
7.1.16 "SPEED CORR" ...............................................................................................................................................................29
7.2 "JOB" MENU ..............................................................................................................................................................................30
7.2.1 SAVING OF A "JOB" PROGRAM .................................................................................................................................30
7.3 MENU "SETTINGS" ..................................................................................................................................................................30
7.3.1 MENU "WELDING" .......................................................................................................................................................30
7.3.2 "MACHINE" MENU - " MACHINE SETTINGS" ........................................................................................................30
7.3.3 "FACTORY SETUP" MENU - "RESETTING OF PRESET VALUES " ......................................................................30
7.3.4 "LANGUAGES" MENU - "LANGUAGE SETUP" .......................................................................................................30
7.4 INFORMATION MENU ............................................................................................................................................................30
8 QUICK START-UP 30
8.1 "MEM" - "SAVING" ...................................................................................................................................................................30
8.2 "PAR" - "PROCESS PARAMETERS" ......................................................................................................................................30
8.3 "2T/4T" - "TWO STAGES/ FOUR STAGES" ............................................................................................................................30
8.4 "JOB" - "WORKING JOBS" ......................................................................................................................................................30
8.5 "H2O"
8.6 "WIZ" WIZARD .........................................................................................................................................................................31
9 WELDING
9.1 MIG/MAG WELDING ................................................................................................................................................................31
9.1.1 MIG ---- SYNERGIC MIG/MAG WELDING ................................................................................................................31
9.1.2 MIG MAN. TRADITIONAL MIG/MAG WELDING ...................................................................................................31
9.1.3 MIG HD. SYNERGIC MIG/MAG WELDING - HIGH DEPOSIT ...............................................................................31
9.1.4 MIG ROOT SYNERGIC MIG/MAG WELDING ...........................................................................................................31
9.2 MMA WELDING ........................................................................................................................................................................31
9.3 TIG WELDING ...........................................................................................................................................................................32
9.3.1. ONLY ON MACHINES WITH SEPARATE WIRE FEEDER. ....................................................................................32
9.3.2 COMPACT MACHINES ..................................................................................................................................................32
10 ERROR CODES ..................................................................................................................................................................................32
11 MAINTENANCE ................................................................................................................................................................................33
11.1 MAINTENANCE. POWER SOURCE .......................................................................................................................................33
11.2 THINGS TO DO AFTER ANY REPAIR ..................................................................................................................................33
18
..................................................................................................................................................................................25
..................................................................................................................................................................................31
..................................................................................................................................................................................31
CONTENTS