Ensure the cooling unit is switched off before dis-
connecting the pipes of the cooling liquid. The hot
liquid coming out of the pipes might cause burning
or scorching.
Keep a first aid kit ready for use.
Do not underestimate any burning or injury.
Before leaving work, make the area safe, in order
to avoid accidental damage to people or property.
1.3 Protection against fumes and gases
• Fumes, gases and powders produced during the welding
process can be noxious for your health.
Under certain circumstances, the fumes caused by welding
can cause cancer or harm the foetus of pregnant women.
• Keep your head far from any welding gas and fumes.
• Provide for proper ventilation, either natural or forced, in the
work area.
• In case of poor ventilation, use masks and breathing apparatus.
• In case of welding in extremely small places the work should
be supervised by a colleague standing nearby outside.
• Do not use oxygen for ventilation.
• Verify the fumes extractor is working by checking regularly the
quantity of harmful exhaust gases versus the values stated in
the safety regulations.
• The quantity and the danger level of the fumes depends on
the base material used, the filler material and on any sub-
stances used to clean and degrease the pieces to be welded.
Follow the manufacturer's instructions together with the
instructions given in the technical sheets.
• Do not perform welding operations near degreasing or paint-
ing stations.
Position gas cylinders outdoors or in places with good ventila-
tion.
1.4 Fire/explosion prevention
• The welding process may cause fires and/or explosions.
• Clear the work area and the surrounding area from any flam-
mable or combustible materials or objects.
Flammable materials must be at least 11 metres (35 feet) from
the welding area or they must be suitably protected.
Sparks and incandescent particles might easily be sprayed
quite far and reach the surrounding areas even through
minute openings. Pay particular attention to keep people and
property safe.
• Do not perform welding operations on or near containers
under pressure.
• Do not perform welding operations on closed containers or
pipes.
Pay particular attention during welding operations on tubes
or containers even if these are open, empty and have been
cleaned thoroughly. Any residue of gas, fuel, oil or similar
materials might cause an explosion.
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• Do not weld in places where explosive powders, gases or
• When you finish welding, check that the live circuit cannot
• Position a fire-fighting device or material near the work area.
• Inert gas cylinders contain pressurized gas and can explode
• Cylinders must be secured in a vertical position to a wall or
• Screw the cap in to protect the valve during transport, com-
• Do not expose cylinders to direct sunlight, sudden changes
• Keep cylinders away from naked flames, electric arcs, torches
• Keep cylinders away from welding circuits and electrical cir-
• Keep your head far from the gas outlet when opening the
• Always close the cylinder valve at the end of the welding
• Never perform welding operations on a pressurized gas.
• A compressed air cylinder must never be directly coupled
• Electrical shocks can kill you.
• Avoid touching live parts both inside and outside the welding
• Ensure the system and the welder are insulated electrically by
• Ensure the system is connected correctly to a socket and a
• Do not touch two torches or two electrode holders at the
vapours are present.
accidentally come in contact with any parts connected to the
earth circuit.
1.5 Prevention when using gas cylinders
if minimum safe conditions for transport, storage and use are
not ensured.
other supporting structure, with suitable means so that they
cannot fall or accidentally hit anything else.
missioning and at the end of any welding operation.
of temperature, too high or too rigid temperatures. Do not
expose cylinders to temperatures too low or too high.
or electrode guns and with incandescent material sprayed by
welding.
cuits in general.
cylinder valve.
operations.
to the machine pressure reducer. Pressure might exceed the
capacity of the reducer which might consequently explode.
1.6 Protection from electrical shock
system while this is active (torches, guns, earth cables, elec-
trodes, wires, rollers and spools are electrically connected to
the welding circuit).
using dry bases and floors that are sufficiently insulated from
the earth.
power source equipped with an earthing lead.
same time.
lf you feel an electric shock, interrupt the welding operations
immediately.