Service And Maintenance - Ferroli ATLAS D CONDENS UNIT Instrucciones De Uso, Instalación Y Mantenimiento

ATLAS D CONDENS UNIT
Table. 3 - Accessories
Ø 80 PIPE 0.5 m M/F
1 m M/F
2 m M/F
BEND 45° F/F
45° M/F
90° F/F
90° M/F
90° M/F + Test point
PIPE SECTION with test point
for condensate drain
TEE for condensate drain
TERMINAL air, wall
fumes, wall with antiwind
FLUE Split air/fumes 80/80
Fume outlet only Ø80
Ø 100 REDUCTION from Ø80 to Ø100
from Ø100 to Ø80
PIPE 1 m M/F
BEND 45° M/F
90° M/F
TERMINAL air, wall
fumes, wall with antiwind

4. SERVICE AND MAINTENANCE

All adjustment, conversion, commissioning and maintenance operations described be-
low must only be carried out by Qualified Personnel (meeting the professional technical
requirements prescribed by the current regulations) such as those of the Local After-
Sales Technical Service.
FERROLI declines any liability for damage and/or injury caused by unqualified and un-
authorised persons tampering with the unit.
4.1 Adjustments
TEST mode activation
Press the heating buttons (details 3 and 4 - fig. 1) together for 5 seconds to activate the
TEST mode. The boiler switches on irrespective of the system or DHW request.
The heating symbol (detail 24 - fig. 1) and DHW symbol (detail 12 - fig. 1) flash on the
display.
fig. 26 - TEST mode
To deactivate the Test mode, repeat the activation sequence.
The TEST mode is automatically disabled in any case after 15 minutes.
Burner adjustment
The burner is factory-set as given in table 4. It is possible to set the burner to a different
power output by means of pump pressure adjustment, nozzle, head and air adjustment
as described in the following sections. In any case, the new power setting must come
within the boiler's nominal working range. After making any adjustments, use a combus-
tion analyser to check that the CO % in the fumes is between 11% and 12%.
2
Table. 4 - Burner adjustment
Burner
Boiler Burner Burner
thermal
model model capacity
capacity
kW kg/h
ATLAS D 32 CON-
30,1 SUN G6 R 2,54
DENS UNIT
ATLAS D 42 CON-
36.4 SUN G6 R 3.08
DENS UNIT
Losses in m
eq
Air Fume exhaust
adjustment
Vertical
0.5
1.0
2.0
1.2
1.2
2.0
1.5
1.5
0.2
-
-
2.0
-
-
-
0.0
1.5
0.4 0.4
0.6 1.0
0.8 1.3
1.5 -
- 3.0
Pump Head
Nozzle
pressure adjustment
US
Angle Code Bar L
Gall/h
0.65 60° 35601320 10 22
0.85 60° 35601340 10 26
cod. 3541B625 - Rev. 03 - 03/2015
Oil nozzle delivery table
table 5 indicates the oil deliveries (in kg/h) as the pump and nozzle pressure changes.
N.B. - The values given in the table are approximate, since the nozzle deliveries can vary
by ± 5%. Also, for burners with a preheater, the fuel flow rate decreases by approximately
10%.
Horizontal
Table. 5
NOZZLE
8
G.P.H.
0.40 1.36
0.50 1.70
0.60 2.04
0.65 2.21
0.75 2.55
0.85 2.89
1.00 3.40
Pump pressure adjustment
The pump pressure is factory set for optimum operation and should not normally be
changed. However, if special needs require a different pressure, after applying the pres-
sure gauge and lighting the burner turn the adjustment screw "6" indicated in fig. 28. It is
anyhow recommended to keep within the range of 10 - 14 bar
0.8
10
5
0
Air
adjustment
Mark
11
14
1. Inlet (suction)
2.
Return
3. Outlet to nozzle
4. Pressure gauge connection
5. Vacuum gauge connection
6. Adjustment screw
7. By-pass screw
2
Pump pressure kg/cm
9 10 11
1.44 1.52 1.59 1.67
1.80 1.90 1.99 2.08
2.16 2.28 2.39 2.50
2.34 2.47 2.59 2.71
2.70 2.85 2.99 3.12
3.06 3.23 3.39 3.54
3.61 3.80
Delivery at nozzle outlet in kg/h
15
20
25
fig. 27 - SUNTEC pump
10 15
5
0 25
fig. 28 - DANFOSS pump
EN
12 13 14
1.73 1.80
2.17 2.25
2.60 2.70
2.82 2.92
3.25 3.37
3.68 3.82
20
45