Counterbalance Installation Instructions - Wayne Dalton Torque Master Plus 9100 Manual De Instrucciones

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FOR FULLY ADJUSTABLE TRACK OR RIVETED TRACK: Complete the vertical track instal-
lation by securing the jamb bracket(s) and tightening the other lag screws. Push the vertical
track against the track rollers so that the track rollers are touching the deepest part of the
curved side of the track; tighten all the track bolts and nuts. Repeat for other side.
11
Attaching Horizontal Tracks
NOTE: Depending on your door, you may have Quick Install Flag Angles, Fully Adjustable
Flag Angles or you may have Riveted Vertical Track Assemblies. Refer to Package Contents /
Breakdown of Parts, to determine which Flag Angles / Vertical Track Assemblies you have.
WARNING
DO NOT RAISE DOOR UNTIL HORIZONTAL TRACKS ARE SECURED AT
REAR, AS OUTLINED IN STEP, REAR BACK HANGS, OR DOOR COULD FALL
FROM OVERHEAD POSITION CAUSING SEVERE OR FATAL INJURY.
IF YOU HAVE QUICK INSTALL FLAG ANGLES: To install horizontal track, place the curved
end over the top track roller of the top section. Align key slot of the horizontal track with the
Quick Install tab of the flag angle. Push curved portion of horizontal track down to lock in
place.
Horizontal track angle
Key
slot
Flag
angle
upper
slot
FOR OTHER FLAG ANGLES: To install horizontal track, place the curved end over the top
track roller of the top section. Align the bottom of the horizontal track with the top of the verti-
cal track. Tighten the horizontal track to the flag angle with (2) 1/4" - 20 x 9/16" track bolts
and (2) 1/4" - 20 flange hex nuts.
Horizontal
12" Radius
track angle
track
1/4"-20 Flange
hex nuts
Flag angle
upper slot
Level
3/8"-16
3/8"-16 x 3/4"
Hex nut
Truss head bolt
Next level the horizontal track assembly and bolt the horizontal track angle to the first
encountered slot in the flag angle / angle mount using (1) 3/8" - 16 x 3/4" truss head bolt
and (1) 3/8" - 16 hex nut. Repeat for other side. Remove nail that was temporally holding the
top section in position.
IMPORTANT: FAILURE TO REMOVE NAIL BEFORE ATTEMPTING TO RAISE DOOR COULD
CAUSE PERMANENT DAMAGE TO TOP SECTION.
Level
Horizontal
track
Level
Horizontal
track
12
Adjusting Top Fixtures
With horizontal tracks installed, you can now adjust the top fixtures. Vertically align the top
section of the door with the lower sections. Once aligned, position the top fixture slide, out
against the horizontal track. Maintaining the slide's position, tighten the (2) 1/4" - 20 flange
Quick
Quick
Install
Flag
Install
tab in
angle
tab
place
Level
3/8"-16 x
3/4" Truss
head bolt
3/8"-16
Hex nut
Horizontal
1/4"-20 x 9/16"
Track bolts
15" Radius track
1/4"-20 Flange
hex nuts
1/4"-20 x 9/16"
Track bolts
Horizontal
track
Horizontal
track angle
Horizontal
track angle
hex nuts to secure the top fixture slide to the top fixture base. Repeat for other side.
COUNTERBALANCE
INSTALLATION INSTRUCTIONS
Preparing The TorqueMaster
13
Assembly
NOTE: TorqueMaster
springs come lubricated and pre-assembled inside the TorqueMaster
®
spring tube.
To prepare for install, lay the spring tube assembly on the floor, inside garage, in front of the
door, and with the labeled end to the left. Next, remove the shipping boots from the ends of
the TorqueMaster® spring tube.
Being cam shaped, the center bushing only fits one way. Slide the center bracket bushing as-
sembly towards the center of the TorqueMaster® spring tube, from the right side, as shown.
NOTE: Refer to Package Contents / Breakdown of Parts, to determine if you have drum
wraps (optional).
Drum wraps (optional) are marked right and left hand. Beginning with the left hand side, slide
the left hand drum wrap onto the TorqueMaster
The drum wrap will be secured later, in Step, Securing Drum Wraps.
Left hand drum
wrap (Optional)
Label
track
Label
NOTE: Orient profile of
spring tube and center
bracket hole for smooth fit.
TorqueMaster
®
spring tube
14
Installing Cable Drum Assemblies
NOTE: Cable drum assemblies are marked right and left hand. Cable drums and TorqueMas-
ter
®
spring tube assembly are cam shaped to fit together only one way.
Shake the TorqueMaster
5" on each side. For single spring applications, there will be no left hand spring in the
TorqueMaster
spring tube assembly. Lift the TorqueMaster
®
on top of the flag angles.
NOTE: Temporarily support the center of the TorqueMaster
center bracket is installed in Step Attaching Center Bracket to Wall.
NOTE: For single spring applications,
there will be no left hand spring in the
TorqueMaster
spring tube assembly.
®
NOTE: If winding shaft is not visible out
of the right hand side, gently shake the
TorqueMaster
spring tube until
®
winding shaft sticks out 5".
TorqueMaster
®
spring tube
Winding
shaft
Label
7
®
spring tube. Repeat for the right hand side.
®
Right hand
drum wrap
(Optional)
Center
bracket
Label
Remove shipping
boots and discard.
®
spring tube assembly gently to extend the winding shafts out about
spring tube assembly and rest it
®
spring tube assembly until the
®
NOTE: If both winding shafts are
Winding
not visible, gently shake the
shaft
TorqueMaster
both winding shaft sticks out 5".
Center
bracket
TorqueMaster
®
Center
spring tube
bracket
Label
TorqueMaster
Spring Tube
®
TorqueMaster
®
spring
tube
TorqueMaster
®
spring tube
®
spring tube until
Winding
shaft
5"
Winding
shaft
spring tube
®

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