Installation Instructions; Winch Mounting; Electrical Connections - Warn ENDURANCE 12.0 Manual De Instrucciones

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ENDURANCE

INSTALLATION INSTRUCTIONS

12.0

Winch Mounting

• Choose a mounting location that is sufficiently
strong enough to withstand the loads you intend
to winch.
• Find the diagrams of your winch on the
following pages. Refer to them for
proper orientation. Only the mounting
orientations shown are possible for safe winching
operation. All others are improper and
inappropriate.
• The wire rope must always spool onto the drum
as indicated by the drum rotation decal.
• The use of recommended bolt and lock washer
combinations torqued to recommended levels will
prevent vibration during operation.
Find the diagrams of your winch on the
following pages. Refer to them for
proper torque levels.
WA R N I N G
To avoid serious injury or death
from electrical fire:
• Never route electrical cables:
-Across any sharp edges.
-Through or near moving parts.
-Near parts that become hot.
• Always insulate and protect all
exposed wiring and electrical
terminals.
• Always install terminal boots
as directed in installation
instructions.

Electrical Connections

• Make sure to use the insulating boots on the
exposed connections to prevent electrical
shorting. Route battery connection cables in areas
which will not cause them to chafe or cut through
the insulation causing a potential short circuit.
• Upon completion of installation, check winch for
proper operation.
Refer to the diagrams for your winch on
the following pages.
4
Mounting location:
(1) Smooth and flat, thickness = 1/4" (6.4 mm)
(2) 3/8" (9.525 mm) lockwasher X 4
(3) 3/8-16 X 1 1/4" long, grade 5 bolt X 4
torque 30-35 ft. lbs. (41-47Nm)
2
3
RED CABLE (72")
BATTERY
ENDURANCE
WINCH MOUNTING
3/8 " (9.5 mm) 4 PLCS.
10 " (254 mm)
Mounting bolt pattern:
10.0" x 4.5", 254mm x 114.3mm
1
ELECTRICAL CONNECTIONS
F1
F2
A
BLACK CABLE (72")
GROUND WIRE
5
12.0
4 1/2 "
(114 mm)
1
2
3
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