G
INSTALLATION DUKE
B
PRE-INSTALLATION CHECKS
The leaf must be fixed firmily on the hinges to the pillars, must not be flexible during the
movement and must move without frictions.
Before the installation of DUKE, verify all dimensions etc.
There's no need for any modification, if the gate is like that shown in Fig. 1.
Gate features must be uniformed with the standards and laws in force. The gate
can be automated only if it is in a good condition and its conditions comply with the EN
12604 norm.
- The gate leaf does not have to have a pedestrian opening. In the opposite case it
is necessary to take the appropriate steps, in accordance with EN 12453 norm (for
instance; by preventing the operation of the motor when the pedestrian opening is
opened, by installing a safety microswitch connected with the control panel).
- No mechanical stop shall be on top of the gate, since mechanical stops are not safe
enough.
Parts to install meeting the EN 12453 standard
Skilled persons
COMMAND TYPE
(out of public
with manned
operation
with visible impulses
(e.g. sensor)
with not visible
impulses
(e.g. remote control
device)
automatic
C and D, or E
* a typical example are those shutters which do not have access to any public way
A: Command button with manned operation (that is, operating as long as activated),
like code ACG2013
B: Key selector with manned operation, like code ACG1010
C: Adjustable power of the motor
D: Safety strips and/or other safety devices to keep thrust force within the limits of
EN12453 regulation - Appendix A.
E: Photocells, like code ACG8026 (To apply every 60÷70cm for all the height of the
column of the gate up to a maximum of 2,5m - EN 12445 point 7.3.2.1)
PREPARE THE CEMENTATION OF THE BOX
- Excavate a trench next to the pillar (Fig. 3).
- On the bottom of foundation box a 50 mm Ø pipe should be fitted to drain water. On
one side of the box another pipe 32 mm Ø should be fitted. Pipe should be flexible,
sturdy and insulated type, to let out electrical wiring (use holes on internal side of gate
opening).
ENSURE THAT THE CABLE JOINTS ARE MADE inside a sealed junction box OUTSIDE
THE DUKE BOX (The junction box can be built-in to the wall or surface mounted,
positioned at a safe height and must comply with the relevant standards).
- Use a level to position the box so that the upper edge of the cover corresponds with
the finished floor level.
- The centreline of the pintles must be perfectly in line with the centreline of the operating
arm mounting shaft.
- DUKE 24V 110°: Cement in, taking care to ensure that cement does not fall into
the box and checking that the short sides of the box are perfectly parallel to the
gate when in the "CLOSED" position.
- DUKE 24V 180°: Cement in, taking care to ensure that cement does not fall into
the box and checking that the short sides of the box are perfectly perpendicular
to the gate when in the "CLOSED" position.
- Insert the bolts for cover fixing in places cut into the foundation box.
USE OF THE SHUTTER
Skilled persons
Unrestricted use
(public area)
area*)
A
B
non possibile
C or E
C or E
C or E
C and D, or E
C and D, or E
INSTALLING THE DUKE 24V 110°
- Make sure that the pivot of foundation box is well greased. Lay down the ball
(CVA1479) end insert drive rod CME5224 after fitting release system (picture 7).
- Fit gate bracket plate CME6987 through its pivot in the drive rod (picture 8).
- Place gate leaf between upper hinge and plate of gate bracket (hinge and pivot of
gate bracket plate should be perfectly aligned).
- Weld carefully bracket plate on the leaf.
- Fit adjusting open position bolt A (picture 11) M10X30 and relevant nut.
- Fit Duke operator inside the foundation box (picture 4).
- Screw on pulling lever adjusting bolt M10x60 and relevant nut (picture 11).
- Fit joint lever CCA1360 (picture 4).
- ATTENTION: joint lever CCA1360 must be fitted as shown in picture 4. Should it be
difficoult to fit, operate electrically the reducer.
C and D, or E
C and D, or E
C and D, or E
28
28
CCA1360
CCA1360
SX
3
DX
4