V I . D I S A S S E M B LY A N D A S S E M B LY
DISASSEMBLY
You can disassemble the Travel Scooter into several pieces: the seat, the rear section, the front section, the
basket, the battery pack, and the battery shroud (models 83 and 84 only). See fi gure 24. No tools are required to
disassemble or assemble your Travel Scooter. Always disassemble or assemble your Travel Scooter on a level,
dry surface with suffi cient room for you to work and move around—about 5 feet (1.5 meters) in all directions.
Remember that some Travel Scooter components are heavy and you may need assistance when lifting them.
WARNING! Do not lift weight beyond your physical capability. Ask for assistance when necessary
while disassembling or assembling your Travel Scooter.
WARNING! Do not pick up the seat frame or scooter by the armrests. They are free to pivot, and
you may lose control of the seat if they do so.
IDENTIFICATION
KEY
1.
Seat
2.
Rear Section
3.
Front Section
4.
Basket
5.
Battery Pack
6.
Battery Shroud
* Indicates
Lifting Points
Figure 24. Disassembled Travel Scooter
DISASSEMBLY PROCEDURES - MODELS 36, 83, AND 84
1. Remove the key from the key switch.
2. Lock the tiller in the straight ahead position by pushing the tiller lock knob
in and turning it clockwise 90°. See fi gure 25. The front wheel must face
forward in order to lock the tiller.
3. Remove the seat by lifting it straight up and off of the Travel Scooter. If you
encounter resistance when removing the seat, disengage the seat rotation
lever and swivel the seat back and forth while lifting up on the seat.
4. Remove the rear shroud by lifting it straight up and off of the Travel
Scooter. (Models 83/84 only).
5. Disconnect the battery harness. See fi gure 16.
6. Disconnect the front-to-rear harness. See fi gure 16.
7. Disconnect the battery tie-down strap. (Models 83/84 only). See fi gure 16.
8. Remove the battery pack from the Travel Scooter by lifting it straight up
and off of the Travel Scooter.
DISASSEMBLY PROCEDURES - MODELS 39, 40LX, 40X, 44X, 40E, 44E, 44LX, 49, 50LX, 54LX, 53,
53HD, 54, 54HD, 73, AND 74
1. Remove the key from the key switch and then lock the tiller in the straight ahead position by pushing the tiller
lock knob in and turning it clockwise 90°. See fi gure 25. The front wheel must face forward in order to lock the
tiller.
2. Remove the seat by lifting it straight up and off of the Travel Scooter. If you encounter resistance when removing
the seat, disengage the seat rotation lever and swivel the seat back and forth while lifting up on the seat.
3. Remove the battery pack by lifting the pack straight up and off of the Travel Scooter.
NOTE: Please check the Travel Scooter Features Table on the inside of the front cover to determine if your
Travel Scooter has a frame release lever or a lock-up pin before attempting to separate the frame.
24
2
1
3
4
Figure 25. Tiller Lock Knob
Travel Scooter Series
5a
5b
6
5c