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Vlll. Maintenance
As REMA TIP TOP vulcanizing machines are very reliable, thanks to their construction and the high quality of their parts and
materials, they have long intervals between servicing.
For safety and warranty reasons, damaged machine parts should immediately be replaced by original REMA TIP TOP spare
parts. Any work on electric components as well as any work which exceeds maintenance work has to be carried out only by a
specialist!
Maintenance schedule
Machine part
Machine frame
Locking pins
Pneumatic cylinder/pressure shaft 4 times a year
Screw links/plug-in connectors
lX. Trouble shooting
In case of malfunction which cannot be determined precisely, disconnect the machine from the mains at once. Make sure that it
cannot be put into operation again, and have the trouble shooting and the repair carried out by a qualified specialist.
Have any work on parts relevant to safety, e.g. electric parts etc., carried out only by a qualified specialist.
Trouble
The heating plates do
not heat up
Heating plate damaged
Repair area not cured or
not cured correctly
Note: In all these cases, after having solved the problem in question, you may have to repeat the curing operation or the repair.
For this purpose, check again whether repairing the tyre is economically reasonable and technically possible.
Frequency
regularly
Once every month
A week after putting the
machine into operation for
the first time, then:
once every month
Possible reason
Timer not wound up
Defective timer/defective heating
plate controller
The power supply has been interrupted
Defective fuse
Defective heating plate(s)/heating elements
The heating plate is not connected to the timer
Wear
Damaged by external influences (impact etc.)
The curing temperature of 45 °C is not attained
The wrong curing time has been set
REMA TIP TOP rubber qualities
have not been used
Insufficient curing pressure
Uneven distribution of the curing pressure
Type of maintenance work
Check for damage
Visually check for damage
and deformation
Visually check for damage
Check, retighten if
necessary
Possible solution
Set the curing time
Immediately replace the components
Restore the power supply
Replace the fuse and pinpoint the
cause of the malfunction
Immediately replace these parts
Connect it to the timer
Immediately replace these parts
Check the mains voltage and compare it
with that specified on the machine data plate
Replace the heating plate
Check the curing time
Set the curing time according
to the instructions
Use only original REMA TIP TOP material
Generate pressure until the spring
unit is compressed completely
Make sure that the damaged area and
the heating plates match exactly. Use the
pressure equalizing pad, if necessary
Required material
Immediately remove
defective parts and
replace them by original
REMA TIP TOP parts
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