MAINTENANCE
1
Regular maintenance is required for the best performance and safe operation of
your PTV.
2
Be sure to turn off the main switch and apply the parking brake when you
perform maintenance, unless otherwise specified. If the owner is not familiar
with servicing the machine, death or serious personal injury can result. When
3
in doubt the work should be done by a Yamaha dealer or other qualified
mechanic.
4
CS - CHECK
CA - CHECK AND ADJUST
5
Charge
PRE-OP
Clean battery tops, check for
tightness of hold-down screws and
6
terminals
Check brake pedal freeplay and
adjust if necessary
Check steering operation
7
Check tire pressure, tread depth,
tire surface for damage
Check body and chassis for
damage
8
Check tightness of all bolts, nuts,
screws and rivets
Check reverse alarm operation
EVERY
Check electrolyte level
MONTH
9
Check for loose or broken
connections
Check pedal operation
EVERY 6
Check all wire insulation for cracks
10
MONTHS
and/or worn spots
Check shock absorbers for oil leaks
and damaged springs
Items without a page number reference should be serviced by a Yamaha dealer or other qualified mechanic. This manual does
*
11
not contain these procedures. They are contained in the Service Manual.
Interval of transaxle oil change is 1 year or 300 rounds.
**
7-1
PERIODIC MAINTENANCE CHARTS
R - REPLACE
Remarks
S - SERVICE
40 rounds 250 rounds 500 rounds 1000 rounds 2000 rounds
Daily
20 hours
125 hrs
Pre-
100 miles
600 mls
Opera-
1000 kms
160 kms
tion
(Every
(Every 6
Month)
months)
S
S
S
S
S
S
CS
CA
CA
CS
CS
CS
CS
CA
CA
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CL - CLEAN AND LUBRICATE L - LUBRICATE
250 hrs
500 hrs
1200 mls
2500 mls
2000 kms
4000 kms
(Every
(Every 2
Year)
years)
S
S
S
S
CA
CA
CS
CS
CA
CA
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
1000 hrs
5000 mls
Page
8000 kms
(Every 4
years)
3-3/7-5
S
7-3/
S
5-2
5-4/
CA
7-20
5-3
CS
5-2
CA
CS
6-1
CS
*
5-3
CS
CS
7-3/7-4
CS
*
—
CS
*
*
CS
JC1