DeWalt DW897 Manual De Instrucciones página 2

The label onyour t ool
are asfollows:
V
..................... volts
Hz ................... hertz
rain ................. minutes
--- or DC ..... direct current
02)................... Class I Construction
(grounded)
[] ................... Class II Construction
(double insulated)
.../min ............ per minute
IPM ................. impacts per minute
SPM ............... strokes per minute
may include the following symbols. The symbols and their definitions
A ......................... amperes
W........................ watts
"_ or AC ............. alternating current
or AC/DC ......alternating or direct current
no ....................... no load speed
n ......................... rated speed
G ....................... earthing terminal
........................ safety alert symbol
BPM ................... beats per minute
RPM ................... re volutions per minute
sfpm ................... surface feet per minute
SAVE THESE INSTRUCTIONS FOR FUTURE USE
Motor
Be sure your power supply agrees with the nameplate marking. Voltage decrease of more than
10% will cause loss of power and overheating. DEWALTtools are factory tested; if this tool does
not operate, check power supply.
COMPONENTS (Fig. 1)
,_ WARNING: Never modify the power tool or any part of it. Damage or _ersonal injury could
result.
A. Head E. Punch guide
B. Punch F. Paddle switch
C. Shoe G. Switch lock button
D. Die
INTENDED USE
The DW897 16-gauge nibblers are designed for professional cutting at various work sites (i.e.,
construction sites). DO NOT use under wet conditions or in presence of flammable liquids or
gases.
These 16-gauge nibblers are professional power tools. DO NOT let children come into contact
with the tool. Supervision is required when inexperienced operators use this tool.
ADJUSTMENTS
_ WARNING: To reduce the risk of injury, turn unit off and disconnect it from power
source before installing and removing accessories, before adjusting or when making
repairs. An accidental start-up can cause injury.
Sharpening Punches (Fig. 2)
Never cut with a blunt, dull punch (B) or die (D). Punches can be sharpened up to 1/8" (3 ram).
To remove the punch (B), loosen the head set screw (J) about 4-5 turns. Slide the shoe (C)
assembly from the head (A). Unscrew the punch (B) from the connecting rod bushing (I). Punch
may be resharpened carefully on a bench grinder with a fine grit wheel. Be careful that the punch
does not become shorter than the minimum length of 2.44 inches (61 ram). Punches shorter
than this will not engage the die sufficiently and must be replaced. The ground face must be
square to the punch axis. After grinding, carefully stone the ground edges to remove burrs. Do
not round over corners.
Reassembly of Nibbler Head (Fig. 2)
Screw the punch (B) fully into the connecting rod bushing (I). Slide the shoe (C) assembly
over the end of the punch (B) and into the head (A). NOTE: Lubrication groove in punch face
must not be exposed at front of shoe (C). Turn the shoe to desired cut orientation. Tighten set
screw (J). Next, check punch engagement.
Checking Punch Engagement (Fig. 2, 3)
Since the punch length is now changed, the punch engagement may have to be adjusted.
Check punch engagement by placing a flat blade screwdriver in the cam shaft (H) slot and
turning the shaft. Punch should dip .020" to .04" (.5 to 1.0 ram) into the die (D) at the full down
stroke position. Too much punch dip into the die will result in a loss of capacity (bottom of punch
will not clear die enough on up stroke.)
Punch Engagement Adjustment (Fig. 2, 3)
If the punch engagement should need adjustment, loosen the set screw (J) and rotate shoe (C)
either clockwise (punch deeper into die) or counterclockwise (punch out of die). Tighten set
screw firmly. Turn cam shaft (H) with screwdriver in slot to check punch engagement (moving
punch fully down). Repeat as necessary.
Die Replacement (Fig. 2)
If the die (D) becomes dull, replace it. Replace the old die by removing two screws at the front.
Install new die and tighten the screws. Recheck the punch engagement and adjust punch depth
if necessary.
Wear Plate (Fig. 3)
This tool is equipped with a wear plate (K) to increase the life of the shoe (C). The wear plate (K)
fits between the shoe (C) and the punch (B). Anytime the punch (B), punch guide (E) or die (D)
is removed, inspect the wear plate (K). If it is worn, replace it.
To remove the wear plate (K), dissassemble the punch guide (E) and die (D). Turn cam shaft (H)
with screwdriver so that punch is fully up. Slide the wear plate (K) from behind the punch (B).
Insert a new wear plate (K). Turn the cam shaft (H) with screwdriver to move punch fully
down. Replace punch guide (E) and die (D). Check punch engagement to die. Adjust punch
engagement, if necessary.
OPERATION
_ WARNING: To reduce the risk of injury, turn unit off and disconnect it from power
source before installing and removing accessories, before adjusting or when making
repairs. An accidental start-up can cause injury.
Switches (Fig. 1)
To start tool, depress the paddle switch (F).To turn the tool off, release the paddle. The paddle
switch can be locked on by engaging the lock button (G) located near the rear of the tool, while
holding the paddle depressed. Always be sure that the tool is not locked on before plugging in.
To turn the tool off when it is locked on, squeeze and release the paddle once.
Cutting Tips (Fig. 1, 2)
• Lubricate surface of material with oil. The profile nibbler is designed to cut corrugated, flat,
and box steel forms.
• The tool is factory assembled with the punch (B) oriented forward for cutting flat and shallow
corrugated material. To cut deeper corrugated metals and box sections, rotate the head (A)
90 ° to either side to use tool sideways.
• The shoe (C) can be aligned in three positions: left, forward, and right.
• To rotate the head (A), loosen the set screw (J). Turn the head in the desired direction.
NOTE: Do not rotate the head (A) in a complete circle as this will change the punch (B)
engagement in the die.
• Rotate the shoe (C) and turn the set screw (J) in until you feel the set screw engage a recess
in the shoe. Tighten the set screw firmly. Periodically recheck this screw for tightness.
MAINTENANCE
WARNING: To reduce the risk of injury, turn unit off and disconnect it from power
source before installing and removing accessories, before adjusting or when making
repairs. An accidental start-up can cause injury.
• Check that the punch and die are sharp. If either is dull, sharpen or replace.
• Check wear plate and replace if worn.
• Periodically dip the shoe in oil.
• This is a precision tool. Use it carefully and store it in a protected place.
Cleaning
i_ WARNING: Blow dirt and dust out of all air vents with clean, dry air at least once a week.
To minimize the risk of eye injury, always wear ANSI Z87.1 approved eye protection when
performing this.
FIG. 1
A
FIG. 2
C
-- E
c
J
D
FIG. 3
B m
c
K
A WARNING: Never use solvents or other harsh chemicals for cleaning the non-metallic parts
of the tool. These chemicals may weaken the plastic materials used in these parts. Use a cloth
dampened only with water and mild soap. Never let any liquid get inside the tool," never immerse
any part of the tool into a liquid.
Lubrication
Self lubricatingbearings are used in the tool and periodic relubrication is not required, However,
it is recommended that, once a year, you take or send the tool to a service center for a thorough
cleaning and inspection.
Accessories
A WARNING: Since accessories, other than those offered by DLiWALT,have not been tested
with this product, use of such accessories with this tool could be hazardous. To reduce the risk
of injury, only DEWALT recommended accessories should be used with this product.
Recommended accessories for use with your tool are available at extra cost from your local dealer
or authorized service center. If you need assistance in locating any accessory, please contact
DfiiiWALTIndustrial Tool Co., 701 East Joppa Road, Baltimore, MD 21286, call 1-800-4-DEWALT
(1-800-433-9258) or visit our website: www.dewalt.com.
Repairs
To assure product SAFETY and RELIABILITY, repairs, maintenance and adjustment (including
brush inspection and replacement) should be performed by a DEWALT factory service center,
a DEWALT authorized service center or other qualified service personnel. Always use identical
replacement parts.
Register Online
Thank you for your purchase. Register your product now for:
• WARRANTY SERVICE: Registering your product will help you obtain more efficient
warranty service in case there is a problem with your product.
• CONFIRMATION OF OWNERSHIP: In case of an insurance loss, such as fire, flood or
theft, your registration of ownership will serve as your proof of purchase.
• FOR YOUR SAFETY: Registering your product will allow us to contact you in the unlikely
event a safety notification is required under the Federal Consumer Safety Act.
Register online at www.dewalt.com/register.
Three Year Limited Warranty
D_WALT will repair, without charge, any defects due to faulty materials or workmanship for
three years from the date of purchase. This warranty does not cover part failure due to normal
wear or tool abuse. For further detail of warranty coverage and warranty repair information, visit
www.dewalt.com or call 1-800-4-D_WALT (1-800-433-9258). This warranty does not apply to
accessories or damage caused where repairs have been made or attempted by others. This
warranty gives you specific legal rights and you may have other rights which vary in certain states
or provinces.
In addition to the warranty, DfiiiWALTtools are covered by our:
1 YEAR FREE SERVICE
DEWALTwill maintain the tool and replace worn parts caused by normal use, for free, any time
during the first year after purchase.
90 DAY MONEY BACK GUARANTEE
If you are not completely satisfied with the performance of your DEWALT Power Tool, Laser, or
Nailer for any reason, you can return it within 90 days from the date of purchase with a receipt
for a full refund - no questions asked.
LATIN AMERICA: This warranty does not apply to products sold in Latin America. For products
sold in Latin America, see country specific warranty information contained in the packaging, call
the local company or see website for warranty information.
FREE WARNING LABEL REPLACEMENT: If your warning labels become illegible or are
missing, call 1-800-4-DEWALT (1-800-433-9258) for a free replacement.
,f
f PARA ELMANEJO SEGURO
DW897 16 GAUGE NIBBLER LEA ELMAI_Gp, LOE
NSTRUCC ONES UT L CE S EMPRE LA PROTECC ON /
SER. AOECUADA PARA LA VISTA Y PARA LASVIAS RESPIRATORiAS.
I
_ A TiTRE PREVENTIE,
LIRE LE GUIDE.
TOUJOURS PORTER DE L'EQUJPEMENTBE PROTECTION
/
OCULAiRE ET RESPJRATOJRE APPROPRiE,
J
\
T0 REDUCE THE RiSK OF
iNJURY, USER MUST READ
JNSTRUCTJ0N MANUAL ALWAYS USE PROPER EYE AND
RESPIRATORY PROTECTiON.
D_WALT J_DUSTRiAL TOOL CO.8ALTJMORE, MD 21286 USA
FORSERVICE INFORMATION, CALL I-8_0.-_.DEWALT W_.OEWALT.cem
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Ddfinitions : lignes directrices en
mati_re de sdcuritd
Les definitions ci-dessous decrivent le niveau de danger pour chaque mot-indicateur
employe. Lire le mode d'emploi et porter une attention particuliere a.ces symboles.
• _DANGER : indique une situation dangereuse imminente qui, si elle n'est pas evitee,
entraTnera la mort ou des blessures graves.
_AVERTISSEMENT : indique une situation potentiellement dangereuse qui, si el/e n' est
pas evitee, pourrait entra_nerla mort ou des blessures graves.
AATTENTION : indique une situation potentiellement dangereuse qui, si el/e n'est pas
evitee, pourrait entra_ner des blessures I_g_res ou modifies.
AVIS : indique une pratique ne posant aucun risque de dommages corporels mais
qui par contre, si rien n 'est fair pour/'eviter, pourrait poser des risques de dommages
materiels.