blueBOX - Translation of the original instructions
ENGLISH
1. GENERAL SAFETY REGULATIONS ..................................................................................................................................................................10
1.1 LIST OF RESIDUAL RISKS ........................................................................................................................................................................ 10
1.2 SAFETY REGULATIONS TO BE APPLIED DURING INSTALLATION AND MAINTENANCE OPERATIONS ........................................... 10
1.3 PERSONAL PROTECTION EQUIPMENT (PPE) TO BE USED ................................................................................................................ 10
2. PRODUCT IDENTIFICATION ............................................................................................................................................................................. 11
3. OPERATING CHARACTERISTICS ..................................................................................................................................................................... 11
3.1 VISUAL INSPECTION AND HANDLING .................................................................................................................................................... 11
3.2 NOISE LEVEL ............................................................................................................................................................................................. 11
4. INSTALLATION ................................................................................................................................................................................................... 11
4.3 VENT PIPELINE ......................................................................................................................................................................................... 12
4.4 CHECK VALVE ........................................................................................................................................................................................... 12
4.5 STOP VALVE .............................................................................................................................................................................................. 12
4.6 POSITIONING THE PUMPS ....................................................................................................................................................................... 12
4.7 EXTRACTING PUMPS FROM A BLUEBOX ............................................................................................................................................... 12
4.8 HYDRAULIC CONNECTIONS .................................................................................................................................................................... 12
EN
4.10 FLOAT SWITCH STROKE LIMITER ......................................................................................................................................................... 13
4.11 EMERGENCY PUMP-OUT SYSTEM ....................................................................................................................................................... 13
4.13 CABLE GLAND SYSTEM ......................................................................................................................................................................... 13
4.14 ELECTRICAL CONNECTION ................................................................................................................................................................... 13
5. FIRST START-UP ................................................................................................................................................................................................13
6. MAINTENANCE ..................................................................................................................................................................................................13
7. TROUBLESHOOTING ........................................................................................................................................................................................14
1. GENERAL SAFETY REGULATIONS
To install the blueBOX lifting stations correctly and ensure their safe use, read the contents of this manual with care before carrying out any pro-
cedure.
Keep this manual in a clean, easily accessible place.
Installation operations must be carried out by skilled technical staff, taking care to follow the instructions provided in the "INSTALLATION" section.
Improper use of the product may cause injury or damage, as well as immediate forfeiture of warranty rights.
The instructions in this manual refer to the types of installation recommended and considered standard by Zenit. In the event of different installa-
tion modes, contact Zenit.
When ordering spare parts, always state the product's serial number and exact identification, which you will find in the respective operator's manu-
als.
In all cases, everything described in this manual must be harmonised with the regulations in force at the place of installation.
1.1 LIST OF RESIDUAL RISKS
Even if used correctly, the product still involves this residual hazard typical of all systems connected to the electrical mains:
ELECTRIC SHOCK HAZARD
1.2 SAFETY REGULATIONS TO BE APPLIED DURING INSTALLATION AND MAINTENANCE OPERATIONS
To allow maintenance work to be performed in complete safety, always adopt the following procedure:
-
Use skilled staff for operations requiring the replacement or repair of mechanical parts and/or electrical components;
-
Make sure that the pump is disconnected from the electrical mains. To disconnect the pump from the power supply system, connect the phase
wires first and then the yellow-green earth wire;
-
Cut the tank off from the water system (shut off the intake and outlet pipes);
-
Take the electric pump out of the tank;
-
If the electric pump has just been in use, wait for its outside to cool to a temperature of less than 50°C;
-
Replace failed or worn components with genuine parts only.
If in doubt, seek the manufacturer's advice before proceeding with any repair or replacement job.
Since septic tanks may contain poisonous GASES, ENSURE air circulation before starting work.
Keep out of the reach of children; this product is not suitable for unskilled or incompetent persons.
NEVER place your hands or objects near and/or insert them in the intake hole or strainer or the outlet strainer on the side.
Do not submerge your hands or parts of your body in the tank and do not touch the oulet pipeline (if metallic) until the pump's electricity supply
has been disconnected
Do not swallow parts of the product.
Do not allow the free ends of the power supply cables to come into contact with any liquid, including the liquid in the tank.
1.3 PERSONAL PROTECTION EQUIPMENT (PPE) TO BE USED
Wear suitable clothing when handling the product, especially if it has previously been installed: safety footwear, goggles and gloves and a leather
apron or similar protection.
Whenever maintenance or repair work is performed on an electric pump after installation, especially if it is submerged in a biological or hazardous
liquid, clean all parts thoroughly and wash with plenty of water or specific products.
10
water solutions