Tabla de contenido
Table of contents
I.
Introduction/general information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
II.
Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
III.
Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
IV.
Description of the machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
V.
Positioning of the machine for the vulcanization procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
VI.
Handling of the machine for the vulcanization of tread, shoulder and sidewall tyre repairs . . . . . . . . . . . . . . . . . . . 5
VII.
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
VIII.
Trouble shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
lX.
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
X.
Spare parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
l.
Introduction/general information
• This manual explains the correct handling of the machine. It should be studied before the machine is put into operation for the
first time, and read regularly when the machine is operated.
• Whenever the machine is sold again, pass on this manual to the new owner.
• REMA TIP TOP Thermopress machines are specifically designed for the vulcanization of skives filled with uncured rubber on
passenger car, light truck, truck, tractor, industrial and small EM tyres. The machines are adapted to the working conditions
under which these operations are carried out.
• For information about the preparation of tyre injuries, refer to the separate REMA TIP TOP tyre repair instructions (one-way/
two-way system).
• Besides the explanations and safety instructions in this manual, the user has to take into account the precautions relating to
the use of all technical devices.
• All the information given in this manual refers only to the use of original REMA TIP TOP materials, accessories and spare
parts.
• We reserve the right to carry out modifications which we consider to be technically advantageous.
• A proper repair requires not only the use of high quality repair materials and tools but also an appropriate working environment,
for example:
- good illumination
- well-trained staff
- periodical cleaning of the working place and the tools
• © 2007 These instructions are copyright. Their reproduction (including reproduction through various photographic methods
and storage by any electronic medium) is subject to the approval of REMA TIP TOP GmbH, 85586 Poing / Germany. Any com-
mercial use of these instructions or any part of them is prohibited
ll.
Safety instructions
• Before putting the device into operation for the first time, read the manual carefully step by step! Always observe the safety
instructions.
• Always keep the manual accessible to the operators!
• The local mains power and compressed air supply must be equal to that stated on the machine data plate. If it is not equal to
that stated on the machine data plate, do not connect the machine! Have it connected by a qualified specialist!
• Do not leave the machine unattended when it is operating.
• Observe the relevant measures for fire protection.
• Never exceed or change the settings etc. listed in this manual.
• Avoid rolling over cables and air lines.
• Regularly check the connection cables and mains plugs for any damage, and, if necessary have them replaced by a qualified
service technician.
• Immediately replace defective or damaged machine parts or cables.
• Allow only a specialist to carry out any work on electric and pressure-exerting parts.
• Make sure that defective or damaged machines cannot be put back into operation, and immediately send for a specialist to
have the trouble-shooting and the repair done.
• Use only accessories and components which are offered or approved by REMA TIP TOP.
• Once a month, check the machine for wear and/or ageing-related defects such as corrosion, deformation etc.; replace the
parts concerned as quickly as possible.
• Do not touch the heating plates when the machine is working or cooling down. Danger of burning.
• Keep your hands and feet clear of the space between the heating plates and the tyre, when closing the pressure unit. Risk of
entrapment!
• Make sure the tyre and the machine are secured well when working without the support stand. Take the appropriate measures
to secure the machine and the tyre against rolling or tilting.
• When using an extension lead, make sure that the cable diameter is sufficient. Always completely unwind cable drums. Fire risk!
• Use the REMA TIP TOP Thermopress machines described in this manual only for curing repair areas on tyres which have been
prepared correctly with original REMA TIP TOP materials.
• Observe general safety instructions and the specific regulations for prevention of accidents from the employer's liability insur-
ance association.
• When the machine has to be put out of service and to be disposed of, observe the relevant regulations on waste separation,
recycling and the correct disposal of used parts.
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