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Vll. Maintenance
As REMA TIP TOP vulcanizing machines are very reliable, thanks to their construction and the high quality of their parts and
materials, they have long intervals between servicing.
For safety and warranty reasons, damaged machine parts should immediately be replaced by original REMA TIP TOP spare
parts. Any work on electric components as well as any work which exceeds maintenance work has to be carried out only by a
specialist!
Maintenance schedule
Machine part
Machine frame
Air pressure regulator
(only on TP Pneumatic)
Locking pins
Pneumatic cylinder/pressure shaft 4 times a year
Electric components
Screw links/plug-in connectors
Vlll. Trouble shooting
In case of malfunction which cannot be determined precisely, disconnect the machine from the mains and the compressed air
supply at once, make sure that it cannot be put into operation again, and have the trouble shooting and the repair done by a
specialist.
Have any work on parts relevant to safety, e.g. electric parts, pneumatic cylinders, etc. done only by a qualified specialist.
Trouble
The heating plates do
not heat up
Heating plate damaged
Signs of insufficient curing
pressure after curing
Note: In all these cases, after having solved the problem in question, you may have to repeat the curing operation or the repair.
For this purpose, check again whether repairing the tyre is economically reasonable and technically possible.
All manuals and user guides at all-guides.com
Frequency
regularly
Always before putting the
machine into operation
Once every month
Always before putting the
machine into operation
A week after putting
the machine into operation
for the first time,
then: once every month
Possible reason
Timer not wound up
Defective timer/defective heating
plate controller
The power supply has been interrupted
Defective fuse
Defective heating plate(s)/heating elements
Wear
Damaged by external influences (impact etc.)
Pressure equalizing bag not
positioned correctly
Pressure build-up stopped before
the required pressure is reached
The compressed air supply was cut
off during the curing process
Air pressure regulator not set correctly
Type of maintenance work
Check for damage
Check connections
Visually check for damage
and deformation
Visually check for damage
Check regularly
Check, retighten if
necessary
Possible solution
Set the curing time
Immediately replace the components
Restore the power supply
Replace the fuse and pinpoint the
cause of the malfunction
Immediately replace these parts
Immediately replace these parts
Apply and adapt the pressure equalizing
bag according to the instructions
Leave the pneumatic hand lever valve in the
OPEN position during the curing process
Ensure compressed air supply
Adapt the operating pressure to the
individual requirements. (5-0 bar)
Required material
Immediately remove
defective parts and
replace them by original
REMA TIP TOP parts.
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