Malossi 3118213 Manual De Instrucciones página 13

• Check that the surface of the
head is perfectly clean and free
from dents
• Take the decompression valve
off the original cylinder kit to
recover the parts that are not
included in the Malossi kit
which you need to assemble the
decompression valve, i.e. the two
spring seats, the valve lifter lever,
the valve lifter fastening device
consisting of the cotter pin
and relevant bracket and cable
clamping bracket.
The decompression valve must
now be fitted before attaching the
head to the cylinder:
• Insert the decompression
valve in the relevant seat in the
combustion chamber
• Insert the first spring guide with
the hollow facing upwards in the
decompression valve
• Insert the spring
• Press the spring using the
second guide, holding it in
position with your fingers to stop
the valve sliding out of the seat
and insert the cupped spring
washer with the contact surface
facing the third free cylinder
stud - Insert the decompression
lever facing towards the
decompression valve
• Now connect the device by
attaching the bracket with the
lever in it
• Secure the device by inserting
the cotter pin in the relevant
holes
• Insert the gasket in the cylinder
studs so that it touches the
surface of the cylinder, then
insert the head and secure it
with the two nuts and washers
indicated in the figure.
13
Now, you can move on to
connecting the lever to the valve
as follows:
• You can now assemble the cable
clamping bracket, by positioning
it in the cylinder stud in front of
the decompression valve and
securing it with the washer and
relevant nut.
The device is now assembled and
to operate the lever, all you need to
do is insert and secure the relevant
cable under the clamping bracket.
To finish assembling the head,
screw in all 4 nuts and tighten them
in a cross pattern with 1.2 Kgm
To complete the installation of
the cylinder, assemble the joint
pieces as indicated in the figure.
Remember that the kit is supplied
with two diff erent joint pieces