Reduction Classes; Disassembly / Reassembly Of Bearings And Shims - Interpump Group KT-WK Serie Manual De Reparación

- After having completed tightening operations, check that
the con-rod head has a side clearance in both directions.
- Insert the new piston guide seal rings as far as possible
into the relative seat on the pump casing (Fig. 11),
following the procedure described:
use the tool code 27904200 composed of a tapered bush
and a buffer. Screw the tapered bush into the hole in the
piston guide (Fig. 11/a), insert the new seal ring on the
buffer as far as it will go (determined by the height of the
buffer) into its seat on the pump casing (Fig. 11/b), remove
the tapered bush (Fig. 11/c).
POS. RING
2.1.3

Reduction classes

TABLE OF REDUCTIONS FOR BEND SHAFTS AND CON‑ROD HALF‑BEARINGS
Recovery classes
(mm)
0.25
0.50
2.1.4

Disassembly / Reassembly of bearings and shims

The type of bearings (taper roller) ensures the absence of
axial clearance on the bend shaft. The shims are defined to
meet this necessity. For disassembly / reassembly and for any
replacements, carefully observe the following directions:
Fig. 11
Fig. 11/a
Upper Half‑Bearing Lower Half‑Bearing
Code
90922100
90922200
- Mount the rear cover complete with the O-ring,
positioning the dipstick hole upward.
- Insert oil in the casing as indicated in the use and
maintenance manual.
Grinding on the shaft pin diameter
Code
90922400 Ø39.75 0/-0.02 Ra 0.4 Rt 3.5
90922500 Ø39.50 0/-0.02 Ra 0.4 Rt 3.5
A) Disassembly / Reassembly of the bend shaft without
replacement of the bearings
After having removed the side covers as indicated in par. 2.1.1,
check the conditions of the rollers and their relative tracks. If
all parts are in good condition, clean the components carefully
with a degreaser and redistribute lubricant oil uniformly.
The previous shims can be reused, taking care to insert them
only under the indicator side cover.
Once the complete unit is mounted (Indicator side flange +
shaft + motor side flange), check that the rotation torque of
the shaft - with the con-rod disconnected - is a minimum 4 Nm
and 6 Nm.
18
Fig. 11/b
Fig. 11/c
(mm)