Troubleshooting
Condition
PowerLuber fails to dispense grease.
PowerLuber continues to lose prime.
Battery fails to take a charge.
Motor fails to run.
Parts list
No.
Part no.
Description
1
280213
Hardware kit (1260)
2
280208
Pump assembly kit (1260)
3
1230
Hose, .125 in. (3,1 mm) ID x 30 in. (762 mm)
4
280235
Trigger, switch kit
5
280211
Decal kit
6
280210
Handle with screws kit
7
1261
Battery
8
5852
Coupler, midget hydraulic
9
280209
Electrical components kit
10
271882
Grease tube kit
11
280233
Seal kit (1260)
12
280212
Housing with bearing kit
13
271893
Motor with plate kit
14
280214
Gear set kit (1260)
15
280215
Piston, yoke kit
16
280232
Driver assembly kit
17
280231
Check valve kit
18
286315
Vent valve kit
Possible cause
Grease tube assembly is out of grease.
Loss of prime.
Ball check is not functioning.
Clogged whip hose.
Air may be trapped in several locations in container
after bulk filling.
Follower may be binding in grease tube assembly.
Check ball seat and check ball dirty.
Charger may not have power.
Battery may be bad.
Battery needs charging.
Faulty wiring to motor.
Table 8
15
Corrective action
Check that grease tube assembly has grease.
Repeat priming operation.
Remove ball check clean and inspect ball seat area.
Clean or replace whip hose.
Empty grease tube assembly, refill and repeat
priming instructions.
Disassemble grease tube assembly and clean.
Be sure that follower has properly entered the grease
cartridge.
Verify that the follower is not caught on the rim of the
grease cartridge.
Replace grease tube assembly (5) if damaged.
Clean check ball and check ball seat.
Check that receptacle has power.
Replace battery.
Recharge battery.
Remove battery, disassemble handle and check wir-
ing connections on terminal, trigger switch and
motor.
Table 7