Trouble Shooting; Model Ablr Parts List; Lista De Piezas Del Modelo Ablr - HYTROL ABLR Manual De Instalación Y Mantenimiento

TROUBLE SHOOTING:

TROUBLE
Conveyor will not start or motor
quits frequently.
Drive chain and sprockets wear
excessively.
Loud popping or grinding noise
in bearing.
Motor or reducer overheating.
Belt doesn't move, but drive
runs.
Belt creeps to one side at tail
pulley.
Entire belt creeps to one side.

• Model ABLR Parts List

Ref. No. Part No. Description
1 — Drive Assembly
2 — Frame Channel - 3 in. Roller Centers
— PT-054684 1 ft. Long (12 in. Zones)
— PT-054685 1 ft. 6 in. Long (18 in. Zones)
— PT-054686 2 ft. Long (12/24 in Zones)
— PT-054687 2 ft. 6 in. Long (30 in. Zones)
— PT-054688 3 ft. Long (12/18/36 in. Zones)
— PT-054689 4 ft. Long (12/24 in. Zones)
— PT-054690 4 ft. 6 in. Long (18 in. Zones)
— PT-054691 5 ft. Long (12/30 in. Zones)
— PT-054692 6 ft. Long (12/18/24/36 in. Zones)
— PT-054693 7 ft. Long (12 in. Zones)
— PT-054694 7 ft. 6 in. Long (18/30 in. Zones)
— PT-054695 8 ft. Long (12/24 in. Zones)
— PT-054696 9 ft. Long (12/18/36 in. Zones)
— PT-054697 10 ft. Long (12/24/30 in. Zones)
3 B-03191 Butt Coupling
4 B-21856 Center Bed Spacer (Specify BR)
5 B-21858 End Bed Spacer (Specify BR)
6 B-01982 1.9 in. Dia. Tread/Return Roller (Specify BR)
7 — Pressure Frame
— PT-048420 12 in. Zone Length (Pulley Zone)
— B-13074-012 12 in. Zone Length
— B-13074-018 18 in. Zone Length
— B-13074-024 24 in. Zone Length
— B-13074-030 30 in. Zone Length
— B-13074-036 36 in. Zone Length
8 — Belt Guard
— 093.219 Pressure Frame Belt Guard 72 in.
— 093.220 Pressure Frame Belt Guard 18 in.
— B-12732 1.9 in. Pressure Roller
9 B-09799 End Guard (Specify OAW)
— — Tail Pulley Belt Guard
— PT-115534 15 in. and 17 in. BR (Specify BR)
— PT-069195 Support Bracket (19 in. - 39 in. BR)
10 PT-069194 Support Bracket (19 in. - 39 in. BR)
11 B-00944 Idler Mounting Bracket - 7/16 in. Hex
12 B-03894 2-1/8 in. OD Roller (Specify BR)
**** Part No. is for reference only. Please confirm exact part number from as-built drawing or spare parts list for your serial number. ****
The following chart list possible problems that may occur in the operation of the conveyor.
CAUSE
1) Motor is overloaded or drawing too much current.
1) Lack of lubrication on chain causing chain stretch
which creates improper chain to sprocket mesh.
2) Sprockets are out of alignment.
3) Improper chain tension.
1) Defective bearing.
2) Loose set screw.
3) Loose Drive Chain
1) Conveyor is overloaded.
2) Low voltage to motor.
3) Low lubricant level in reducer.
1) Conveyor is Overloaded.
2) Belt is too loose.
3) Lagging on drive pulley is worn.
1) Tail pulley, return idler, or snub idler near tail
pulley not properly aligned or square bed .
1) Conveyor not straight.
2) Conveyor not level.
3) Material build-up on roller, pulleys, or idlers.

Lista de piezas del modelo ABLR

SOLUTION
1) Check for overloading of conveyor.
2) Check heater or circuit breaker and change if necessary.
1) Replace chain and sprockets. Provide adequate lubrication.
2) Align sprockets. (See "Drive Chain Alignment and Tension").
3) See "Drive Chain Alignment and Tension".
1) Replace bearing.
2) Tighten set screw.
3) Tighten Chain.
1) Check capacity of conveyor and reduce load to recommended level.
2) Have electrician check and correct as necessary.
3) Relubricate per manufacturer's recommendations. For HYTROL
reducer, refer to separate manual.
1) Reduce load.
2) Use belt take-up to tighten belt.
3) Replace the drive pulley lagging and tighten belt.
1) Adjust as necessary. See "Belt Tracking" pre-tracking inspection in
this manual on how to square tail pulley, snub idler, and return idler.
1) Re-align bed sections as necessary.
2) Correct as necessary.
3) Remove residue and install belt cleaners or scrappers if possible.
Ref. No. Part No. Description
13 B-12758 Snub Roller Guard (Specify BR)
— 040.305 Full Thread Hex Bolt - 3/8-16 x 1-1/2 in. Lg.
— 041.200 Hex Jam Nut - 3/8-16 in.
— 042.300 Truss Head Bolt - 1/4-20 x 1/2 in. Lg.
14 PT-052739 Snub Roller Guard Mounting Bracket
— PT-069193 Pulley Retainer Bracket (Specify BR)
— WA-015334 Tail Pulley
— 010.303 Pillow Block Bearing - 1-7/16 in. Bore
— 928.0007 Bearing Mount
— WA-015316 End Bed Spacer - Pulley Zone (Specify BR)
— — 1.9 in. Double Groove Roller (Specify BR)
— SA-027307 15 in. BR
— B-21914 1.9 in.OD Galvanized Double Grave Roller ABEC-1(Specify BR)
— 090.2556 O-Ring - 1/8 in. Dia.
— 065.6005 Belt-Black Ultimate 140-SD 6 in. Wide (Specify Length)
15 044.120 Cross Brace Rod - 70 in. LG
16 044.121 Cross Brace Rod - 6 in. LG
17 049.308 Turn Buckle Eye & Eye, 5/16 in., Galvanized
18 — MS Type Pivot Plate - 1-1/2 in. Flange
— B-00913 3-11/16 in. High
— B-02112 1-9/16 in. High
19 — Floor Support Frame
— B-00914 6 in. High (Specify OAW)
— B-12777 7 in. High (Specify OAW)
— B-12778 8 in. High (Specify OAW)
— B-00915 9 in. High (Specify OAW)
— B-00916 11-1/2 in. High (Specify OAW)
— B-00917 14-1/2 in. High (Specify OAW)
— B-02098 18-1/2 in. High (Specify OAW)
— B-00919 22-1/2 in. High (Specify OAW)
— B-00921 32-1/2 in. High (Specify OAW)
— B-00923 44-1/2 in. High (Specify OAW)
— B-00925 56-1/2 in. High (Specify OAW)
— B-02107 68-1/2 in. High (Specify OAW)
— B-02109 78-1/2 in. High (Specify OAW)
— B-02111 90-1/2 in. High (Specify OAW)
20 B-00911 Adjustable Foot Assembly (Specify Length)
8