Installation Instructions - Ecolab AFS-1E Manual Del Usuario

User Manual: Automated Filling Station | English
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT

INSTALLATION INSTRUCTIONS

Team lifting is required when lifting this unit.
Carefully plan the lift. Be conservative when
estimating how much weight a team can handle.
All members must understand the lifting plan and
how to complete their tasks safely.
1. Remove all parts from the shipping box.
2. Select the desired area to mount the AFS-1E/AFS-1E-UPB. The
AFS-1E/AFS-1E-UPB should be mounted on a vertical wall no
more than 2 feet (61 cm) off the floor. It is possible to mount
the system up to 30 feet (9 m) away from the chemical source
but it is best to be as close as possible to ensure easy priming of
the pump.
Keep space around the
unit clear - there should
be at least 3.3 feet (1m) of
space on the left and right
sides, and 6.6 feet (2m) in
front of the unit, as shown
in the diagram.
3. There is a black plastic hose barb attached to one end of the
suction line. From the back of the unit, pass this end of the
suction line through one of the holes in the back of the unit. Clip
the hose barb into the empty port on the P56/P56V/P56K pump.
Slide the clip on the pump toward the suction line to secure
the suction line. Run the open end of the suction line along one
of the slots in the back of the AFS-1E and out to your chemical
supply.
4. Screw PW1246-SL into HV60. The PW1246-SL will sit in your
chemical supply.
5. Measure out enough suction line to reach the chemical supply
and cut to the required length. Cutting the suction line slightly
longer than required is recommended as it will leave room to
attach to the suction lance. NOTE: Keep all hoses off the ground
and out of walkway to avoid potential tripping hazards.
6. Slide the SSC12 screw band onto the open end of the suction
line and push the suction line onto the HBEL1212 hose barb.
Secure by tightening the SSC12 screw band. Open the HV60 ball
valve before operating unit.
7. Screw the AP25-E quick connector into the AF14 air filter on the
left side of the unit.
Manufactured Year: 2019 | Model Number: AFS-1E, AFS-1E-UPB
Manufactured by: FOAM-iT
3833 Soundtech Ct. Grand Rapids, MI 49512 US
AFS-1E
3.3 ft. (1m) 3.3 ft. (1m)
AFS-1E-UPB
6.6 ft. (2m)
8. Mount the SHF1814 shelf; the AFS-1E/AFS-1E-UPB unit will sit on
this shelf. Using a level, mark the (4) holes for mounting the shelf
and drill using the included BIT38M 3/8 in. masonry bit. Insert
the orange WMS516A wall anchors and secure the shelf using
(4) WMS516X2 lag screws. Note: Use 13 mm socket or wrench
for lag screws.
9. Set the AFS-1E/AFS-1E-UPB unit on the shelf and mark the (2)
mounting holes that go through the back of the unit.
10. Remove the AFS-1E/AFS-1E-UPB unit and drill the (2) marked
holes with the BIT38M 3/8 in. masonry bit. Insert the orange
WMS516A wall anchors.
11. Set the AFS-1E/AFS-1E-UPB unit back on the shelf and secure
the unit to the wall using (2) WMS516X4 long lag screws and
(2) FWLG516 washers. These go through the two holes in the
AFS-1E/AFS-1E-UPB unit. Note: Use 13 mm socket or wrench for
lag screws.
12. Align the L325-BRKT bracket with the two empty threaded
inserts on top of the unit. Hold the bracket in place, and mark
the location of the two mounting holes on the wall. Set the
L325-BRKT bracket aside, then drill the mounting holes and
insert orange WMS516A wall anchors.
13. Attach the L325-BRKT bracket to the two empty threaded inserts
on top of the AFS-1E/AFS-1E-UPB unit using (2) AS1 screws. This
bracket will help secure the unit to the wall.
14. Secure the L325-BRKT bracket using (2) WMS516X2 lag screws.
Use this bracket to pull the unit flush against the wall.
SETUP INSTRUCTIONS FOR MODEL AFS-1E-UPB
1. Orient the USPK-UBRKT so the flange of the USPK-UBRKT is on
the opposite side as the suction nipple on the User-Pack. Note:
the suction nipple must be on the same side for all User-Packs
intended to be filled. User-Packs with suction nipples matched up
to the flange of the USPK-UBRKT will not fit and the system will
not turn on.
2. Connect compressed air to the AFS-1E-UPB.
3. Set the System Pressure regulator (on the right) between 60-80
PSI (4.1 to 5.6 bar). Turn dial below gauge clockwise to increase
pressure.
4. Continue with "SETTING THE FILL LEVEL."
SETUP INSTRUCTIONS FOR MODEL AFS-1E
1. Move the PV-WHKR-VLV-ADJBRKT up or down to fit the desired
jug. When properly inserted, the jug should contact the needle
of PV-WHKR-VLV and bend it slightly.
2. Tighten down the (2) AS1 screws.
3. Connect compressed air to the AFS-1E.
4. Set the System Pressure regulator (on the right) between 60-80
PSI (4.1 to 5.6 bar). Turn dial below gauge clockwise to increase
pressure.
5. Continue with "SETTING THE FILL LEVEL."
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