Periodic Maintenance - cascade corporation 35A Manual Del Usuario

P
ERIODIC MAINTENANCE
Daily
Check items shown each day. Report problems to your
supervisor. See Service Manual for troubleshooting,
maintenance and repair procedures.
WARNING: If the fork locking pin is not
fully engaged, the fork could become
disengaged from the carriage.
100-Hour
Every time the lift truck is serviced or every 100 hours
of truck operation, complete the following maintenance
procedures:
• Check for loose or missing bolts, worn or damaged
hoses, hydraulic leaks, and damaged or missing fork
stops.
• Inspect lower hooks for wear and proper clearance.
Tighten lower hook capscrews to 65 Nm.
300-Hour
After each 300 hours of truck operation, in addition to the
100-hour maintenance, perform the following procedures:
• Apply general-purpose chassis grease to Sideshifter
upper and lower bearing grease fittings.
1000-Hour
After each 1000 hours of truck operation, in addition to
the 100 and 300-hour maintenance, perform the following
procedures:
• Inspect upper and lower bearings for wear. If any
bearing is worn to less than 2.5 mm thickness, replace
the entire bearing set. Refer to service manual for
replacement procedure.
2000-Hour
After 2000 hours of truck operation, in addition to the
100, 300 and 1000-hour maintenance, forks in use shall
be inspected at intervals of not more than 12 months
(for single shift operations) or whenever any defect or
permanent deformation is detected. Severe applications
will require more frequent inspection.
Fork inspection shall be carried out by trained personnel
to detect any damage that might impair safe use. Any fork
that is defective shall be removed from service. Reference
ANSI B56.1-2005.
Inspect for the following defects:
• Surface cracks
• Straightness of blade and shank
• Fork angle
• Difference in height of fork tips
• Positioning lock
• Wear on fork blade and shank
• Wear on fork hooks
• Legibility of marking
NOTE: Fork Safety Kit 3014162 contains wear calipers,
inspection sheets and safety poster. Also available is
fork hook & carriage wear gauge 209560 (Class II) and
209561 (Class III).
6812836 EN
WARNING: After completing any service
procedure, always test the Integral
Sideshifter through five complete cycles.
First test with no load, then test with a
load to make sure the sideshifter operates
correctly before returning it to the job.
Grease Fittings
SS0952.eps
Cylinder and
Hoses
Fasteners
Fork
Stops
Valve
8