DeWalt DC490 Manual De Instrucciones

D WALT Industrial Tool Co., 701 East Joppa Road, Baltimore, MD 21286.
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(DEC06) Form No. 649606-00
Copyright © 2003, 2004, 2006 D
The following are trademarks for one or more D
"D" shaped air intake grill; the array of pyramids on the handgrip; the kit box configuration; and the array of
lozenge-shaped humps on the surface of the tool.
Definitions: Safety Guidelines
The definitions below describe the level of severity for each signal word. Please read the
manual and pay attention to these symbols.
DANGER: Indicates an imminently hazardous situation which, if not avoided, will result
in death or serious injury.
WARNING: Indicates a potentially hazardous situation which, if not avoided, could
result in death or serious injury.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result
in minor or moderate injury.
CAUTION: Used without the safety alert symbol indicates a potentially hazardous situation
which, if not avoided, may result in property damage.
IF YOU HAVE ANY QUESTIONS OR COMMENTS ABOUT THIS OR ANY D
1-800-4-D
CALL US TOLL FREE AT:
General Safety Rules – For All Battery Operated Tools
WARNING! Read and understand all instructions. Failure to follow all
instructions listed below may result in electric shock, fire and/or serious
personal injury.
SAVE THESE INSTRUCTIONS
WORK AREA
• Keep your work area clean and well lit. Cluttered benches and dark areas invite
accidents.
• Do not operate power tools in explosive atmospheres, such as in the presence of
flammable liquids, gases, or dust. Power tools create sparks which may ignite the dust or
fumes.
• Keep bystanders, children, and visitors away while operating a power tool. Distrac tions
can cause you to lose control.
ELECTRICAL SAFETY
• Do not abuse the cord. Never use the cord to carry the tool. Keep cord away from heat,
oil, sharp edges or moving parts. Replace damaged cords immediately. Damaged
cords may create a fire.
• A battery operated tool with integral batteries or a separate battery pack must be
recharged only with the specified charger for the battery. A charger that may be suitable
for one type of battery may create a risk of fire when used with another battery.
• Use battery operated tool only with the specifically designated battery pack. Use of any
other batteries may create a risk of fire.
PERSONAL SAFETY
• Stay alert, watch what you are doing and use common sense when operating a power
tool. Do not use tool while tired or under the influence of drugs, alcohol, or medication.
A moment of inattention while operating power tools may result in serious personal injury.
• Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your
hair, clothing, and gloves away from moving parts. Loose clothing, jewelry, or long
hair can be caught in moving parts. Air vents often cover moving parts and should also be
avoided.
• Avoid accidental starting. Be sure switch is in the locked or off position before
inserting battery pack. Carrying tools with your finger on the switch or inserting the battery
pack into a tool with the switch on invites accidents.
• Remove adjusting keys or wrenches before turning the tool on. A wrench or a key that
is left attached to a rotating part of the tool may result in personal injury.
• Do not overreach. Keep proper footing and balance at all times. Proper footing and
balance enables better control of the tool in unexpected situations.
• Use safety equipment. Always wear eye protection. Dust mask, non-skid safety shoes,
hard hat, or hearing protection must be used for appropriate conditions.
TOOL USE AND CARE
• Use clamps or other practical way to secure and support the workpiece to a stable
platform. Holding the work by hand or against your body is unstable and may lead to a loss
of control.
• Do not force tool. Use the correct tool for your application. The correct tool will do the
job better and safer at the rate for which it is designed.
• Do not use tool if switch does not turn it on or off. A tool that cannot be controlled with
the switch is dangerous and must be repaired.
• Disconnect battery pack from tool or place the switch in the locked or off position
before making any adjustments, changing accessories, or storing the tool. Such
preventative safety measures reduce the risk of starting the tool accidentally.
• Store idle tools out of reach of children and other untrained persons. Tools are
dangerous in the hands of untrained users.
• When battery pack is not in use, keep it away from other metal objects like: paper clips,
coins, keys, nails, screws, or other small metal objects that can make a connection
from one terminal to another. Shorting the battery terminals together may cause sparks,
burns, or a fire.
• Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained tools,
with sharp cutting edges are less likely to bind and are easier to control.
• Check for misalignment or binding of moving parts, breakage of parts, and any other
condition that may affect the tool's operation. If damaged, have the tool serviced
before using. Many accidents are caused by poorly maintained tools.
• Use only accessories that are recommended by the manufacturer for your model.
Accessories that may be suitable for one tool, may create a risk of injury when used on
another tool.
SERVICE
• Tool service must be performed only by qualified repair personnel. Service or
maintenance performed by unqualified personnel may result in a risk of injury.
• When servicing a tool, use only identical replacement parts. Follow instructions in
the Maintenance section of this manual. Use of unauthorized parts or failure to follow
Maintenance Instructions may create a risk of shock or injury.
Additional Safety Rules
• Hold tool by insulated gripping surfaces when performing an operation where the tool
may contact hidden wiring. Contact with a "live" wire will also make exposed metal parts
of the tool "live" and shock the operator.
DC490, DC495, DW940, DW941
WALT
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WALT power tools: the yellow and black color scheme; the
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WALT (1-800-433-9258)
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WARNING: ALWAYS use safety glasses. Everyday eyeglasses are NOT safety glasses.
Also use face or dust mask if cutting operation is dusty. ALWAYS WEAR CERTIFIED SAFETY
EQUIPMENT:
• ANSI Z87.1 eye protection (CAN/CSA Z94.3)
• ANSI S12.6 (S3.19) hearing protection
• NIOSH/OSHA/MSHA respiratory protection.
WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other
construction activities contains chemicals known to cause cancer, birth defects or other
reproductive harm. Some examples of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically-treated lumber (CCA).
Your risk from these exposures varies, depending on how often you do this type of work.
To reduce your exposure to these chemicals: work in a well ventilated area, and work with
approved safety equipment, such as those dust masks that are specially designed to filter out
microscopic particles.
• Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling,
and other construction activities. Wear protective clothing and wash exposed areas
with soap and water. Allowing dust to get into your mouth, eyes, or lay on the skin may
promote absorption of harmful chemicals.
WARNING: Use of this tool can generate and/or disburse dust, which may cause serious and
permanent respiratory or other injury. Always use NIOSH/OSHA approved respiratory protection
appropriate for the dust exposure. Direct particles away from face and body.
WARNING: Always wear proper personal hearing protection that conforms to ANSI
S12.6 (S3.19) during use. Under some conditions and duration of use, noise from this product
may contribute to hearing loss.
CAUTION: When not in use, place tool on its side on a stable surface where it will not
cause a tripping or falling hazard. Some tools with large battery packs will stand upright on
the battery pack but may be easily knocked over.
• The label on your tool may include the following symbols. The symbols and their definitions
are as follows:
V .................. volts
Hz ................ hertz
min .............. minutes
............ direct current
................ Class I Construction
.................... (grounded)
................. Class II Construction
.................... (double insulated)
BPM ............ beats per minute
Important Safety Instructions for Battery Packs
Your tool uses a D
to include catalog number and voltage: Extended Run-Time battery packs deliver 25% more
run-time than standard battery packs. Consult the chart at the end of this manual for compatibility
of chargers and battery packs.
NOTE: Your tool will accept either standard or Extended Run Time battery packs. However,
be sure to select proper voltage. Batteries slowly lose their charge when they are not on the
charger, the best place to keep your battery is on the charger at all times.
The battery pack is not fully charged out of the carton. Before using the battery pack and
charger, read the safety instructions below. Then follow charging procedures outlined.
• Do not incinerate the battery pack even if it is severely damaged or is completely worn
out. The battery pack can explode in a fire.
• A small leakage of liquid from the battery pack cells may occur under extreme usage
or temperature conditions. This does not indicate a failure. However, if the outer seal is
broken and this leakage gets on your skin:
a. Wash quickly with soap and water.
b. Neutralize with a mild acid such as lemon juice or vinegar.
c. If battery liquid gets into your eyes, flush them with clean water for a minimum of 10
minutes and seek immediate medical attention. (Medical note: The liquid is 25-35%
solution of potassium hydroxide.)
• Charge the battery packs only in D
• DO NOT splash or immerse in water or other liquids.
• Do not store or use the tool and battery pack in locations where the temperature may
reach or exceed 105°F (40 ºC) (such as outside sheds or metal buildings in summer).
DANGER: Electrocution hazard. Never attempt to open the battery pack for any reason.
If battery pack case is cracked or damaged, do not insert into charger. Electric shock or
electrocution may result. Damaged battery packs should be returned to service center for
recycling.
NOTE: Battery storage and carrying caps are provided for use whenever the
battery is out of the tool or charger. Remove cap before placing battery in charger
or tool.
WARNING: Fire hazard. Do not store or carry battery so that metal
WALT TOOL, objects can contact exposed battery terminals. For example, do not
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place battery in aprons, pockets, tool boxes, product kit boxes, drawers, etc., with loose
nails, screws, keys, etc. without battery cap. Transporting batteries can possibly
cause fires if the battery terminals inadvertently come in contact with conductive
materials such as keys, coins, hand tools and the like. The US Department of Transportation
Hazardous Material Regulations (HMR) actually prohibit transporting batteries in commerce
or on airplanes (i.e., packed in suitcases and carry-on luggage) UNLESS they are properly
protected from short circuits. So when transporting individual batteries, make sure that the
battery terminals are protected and well insulated from materials that could contact them and
cause a short circuit.
CAUTION: Battery pack must be securely attached to tool. If battery pack is detached,
personal injury may result.
The RBRC™ Seal
The RBRC™ (Rechargeable Battery Recycling Corp oration) Seal on the
nickel cadmium and nickel metal hydride batteries (or battery packs) indicate that
the costs to recycle these batteries (or battery packs) at the end of their useful
life have already been paid by D
nickel cadmium and nickel metal hydride batteries in the trash or municipal solid
waste stream and the RBRC program provides an environmentally conscious
alternative.
RBRC™ in cooperation with D
United States and Canada to facilitate the collection of spent nickel cadmium and nickel metal
hydride batteries. Help protect our environment and conserve natural resources by returning
the spent nickel cadmium and nickel metal hydride batteries to an authorized D
center or to your local retailer for recycling. You may also contact your local recycling center for
information on where to drop off the spent battery.
RBRC™ is a registered trademark of the Rechargeable Battery Recycling Corporation.
Important Safety Instructions for Battery Chargers
SAVE THESE INSTRUCTIONS: This manual contains important safety instructions for battery
chargers.
• Before using charger, read all instructions and cautionary markings on charger, battery pack,
and product using battery pack.
DANGER: Electrocution hazard. 120 volts are present at charging terminals. Do not probe with
conductive objects.
WARNING: Shock hazard. Do not allow any liquid to get inside charger.
CAUTION: Burn hazard. To reduce the risk of injury, charge only D
batteries. Other types of batteries may burst causing personal injury and damage.
CAUTION: Under certain conditions, with the charger plugged in to the power supply, the
exposed charging contacts inside the charger can be shorted by foreign material. Foreign
materials of a conductive nature such as, but not limited to, steel wool, aluminum foil, or any
buildup of metallic particles should be kept away from charger cavities. Always unplug the
charger from the power supply when there is no battery pack in the cavity. Unplug charger before
attempting to clean.
• DO NOT attempt to charge the battery pack with any chargers other than the ones in
this manual. The charger and battery pack are specifically designed to work together.
• These chargers are not intended for any uses other than charging D
rechargeable batteries. Any other uses may result in risk of fire, electric shock or
electrocution.
• Do not expose charger to rain or snow.
• Pull by plug rather than cord when disconnecting charger. This will reduce risk of
damage to electric plug and cord.
• Make sure that cord is located so that it will not be stepped on, tripped over, or
otherwise subjected to damage or stress.
• Do not use an extension cord unless it is absolutely necessary. Use of improper
extension cord could result in risk of fire, electric shock, or electrocution.
• An extension cord must have adequate wire size (AWG or American Wire Gauge) for
safety. The smaller the gauge number of the wire, the greater the capacity of the cable,
that is 16 gauge has more capacity than 18 gauge. When using more than one extension to
make up the total length, be sure each individual extension contains at least the minimum
wire size.
Total Length of Cord
25 ft. 50 ft.
7.6 m 15.2 m
Wire Size AWG
18 18
• Do not place any object on top of charger or place the charger on a soft surface that
might block the ventilation slots and result in excessive internal heat. Place the charger
in a position away from any heat source. The charger is ventilated through slots in the top
and the bottom of the housing.
• Do not operate charger with damaged cord or plug — have them replaced immediately.
• Do not operate charger if it has received a sharp blow, been dropped, or otherwise
damaged in any way. Take it to an authorized service center.
• Do not disassemble charger; take it to an authorized service center when service or
repair is required. Incorrect reassembly may result in a risk of electric shock, electrocution
or fire.
• Disconnect the charger from the outlet before attempting any cleaning. This will
reduce the risk of electric shock. Removing the battery pack will not reduce this risk.
• NEVER attempt to connect 2 chargers together.
A .................... amperes
W ................... watts
.................. alternating current
n o ................... no load speed
................... earthing terminal
................... safety alert symbol
.../min ............ revolutions or reciprocation
.......................
WALT battery pack. When ordering replacement battery packs, be sure
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READ ALL INSTRUCTIONS
WALT chargers.
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WALT. In some areas, it is illegal to place spent
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WALT and other battery users, has established programs in the
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Recommended Minimum Wire Size for Extension Cords
75 ft. 100 ft. 125 ft.
22.9 m 30.5 m 38.1 m
16 16 14
per minute
WALT service
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WALT rechargeable
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WALT
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150 ft. 175 ft.
45.7 m 53.3 m
14 12