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DEWALT Industrial Tool Co., 701 Joppa Road, Baltimore,
MD 21286
(AUG08)
Part No. 653126-00
DWD450, DW460
Copyright ©2008
DEWALT
The following are trademarks
for one or more DEWALT power tools: the yellow and black color scheme;
the "D" shaped air intake grill; the array of pyramids
on the handgrip; the kit box configuration;
and the
array of lozenge-shaped
humps on the surface of the tool.
/If
Definitions:
Safety
Guidelines
The definitions below describe the level of severity for each signal word. Please read the
manual and pay attention to these symbols.
_ DANGER: Indicates an imminently hazardous situation which, if not avoided, will result
in death or serious injury.
_ WARNING: Indicates a potentially hazardous situation which, if not avoided, could
result in death or serious injury.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result
in minor or moderate injury.
CAUTION: Used without the safety alert symbol indicates a potentially hazardous situation
which, if not avoided, may result in property
damage.
X_
IF YOU HAVE ANY QUESTIONS
OR COMMENTS ABOUT THIS OR ANY DEWALT TOOL,
CALL US TOLL FREE AT: 1-800-4-DEWALT (1-800-433-9258).
_
WARNING: To reduce the risk of injury, read the instruction manual.
General
Power
Tool Safety
Warnings
_
ARNING! Read all safety warnings
and instructions. Failure to follow the warnings
and instructions may result in electric shock, fire and/or serious injury,
SAVE
ALL
WARNINGS
AND
INSTRUCTIONS
FOR FUTURE
REFERENCE
The term "power tool" in the warnings refers to your mains-operated
(corded) power tool or
battery-operated
(cordless) power tooL
1) WORK AREA SAFETY
a) Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres,
such as in the presence
of
flammable liquids, gases or dust. Power tools create sparks which may ignite the dust
or fumes.
c) Keep children
and bystanders
away while operating
a power tooL Distractions can
cause you to lose control
2) ELECTRICAL
SAFETY
a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not
use any adapter plugs
with earthed (grounded) power tools. Unmodified plugs and
matching outlets will reduce risk of electric shock.
b) Avoid body contact
with earthed
or grounded
surfaces
such as pipes, radiators,
ranges and refrigerators.
There is an increased risk of electric shock if your body is
earthed or grounded.
c) Do not expose power tools to rain or wet conditions.
Water entering a power tool will
increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling
or unplugging
the
power tool Keep cord away from heat, oil, sharp edges or moving parts. Damaged
or entangled cords increase the risk of electric shock.
e) When operating
a power tool outdoors,
use an extension
cord suitable
for outdoor
use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
f) ff operating
a power
tool in a damp location
is unavoidable,
use a ground
fault
circuit interrupter
(GFCl) protected
supply. Use of a GFCI reduces the risk of electric
shock.
3) PERSONAL SAFETY
a) Stay alert, watch what you are doing and use common sense when operating a
power tool. Do not use a power tool while you are tired or under the influence of
drugs, alcohol or medication. A moment of inattention while operating power tools may
result in serious personal injury.
b) Use personal protective
equipment.
Always wear eye protection.
Protective equipment
such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for
appropriate conditions will reduce personal injuries.
c) Prevent
unintentional
starting.
Ensure
the switch
is in the off position
before
connecting to power source and/or battery pack, picking
up or carrying the tool
Carrying power tools with your finger on the switch or energising power tools that have the
switch on invites accidents.
d) Remove any adjusting
key or wrench before turning
the power tool on. A wrench or
a key left attached to a rotating part of the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and balance at all times. This enables better
control of the power tool in unexpected situations.
4)
f) Dress properly. Do not wear loose clothing or jewellery.
Keep your hair, clothing and
gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in
moving parts.
g) ff devices are provided
for the connection
of dust extraction
and collection
facilities,
ensure these are connected
and properly
used. Use of dust collection can reduce dust-
related hazards.
POWER TOOL USE AND CARE
a) Do not force the power tooL Use the correct power tool for your application.
The
correct power tool will do the job better and safer at the rate for which it was designed.
b) Do not use the power tool ff the switch does not turn It on and off. Any power tool
that cannot be controlled with the switch is dangerous and must be repaired.
c) Disconnect
the plug from the power source and/or the battery pack from the power
tool before making any adjustments,
changing
accessories,
or storing power tools.
Such preventive safety measures reduce the risk of starting the power tool accidentally.
d) Store idle power
tools out of the reach of children
and do not allow persons
unfamiliar
with the power tool or these instructions
to operate the power tool Power
tools are dangerous in the hands of untrained users.
e) Maintain power tools. Check for misallgnment
or binding of moving parts, breakage
of parts
and any other
condition
that may affect
the power
tool's
operation.
If
damaged,
have the power tool repaired
before use. Many accidents are caused by
poorly maintained power tools.
f) Keep cutting
tools sharp and clean. Properly maintained cutting tools with sharp cutting
edges are less likely to bind and are easier to control
g) Use the power
tool, accessories
and tool bits etc., in accordance
with these
instructions
taking into account
the working conditions
and the work to be
performed.
Use of the power tool for operations different from those intended could result
in a hazardous situation.
5) SERVICE
a) Have your power
tool serviced by a qualified repair person
using only identical
replacement
parts. This will ensure that the safety of the power tool is maintained.
Additional
Specific
Safety
Instructions
•
Wear ear protectors
with impact drills. Exposure to noise can cause hearing loss.
•
Use auxiliary
handles supplied
with the tool Loss of control can cause personal injury.
•
Hold tool by insulated
gripping
surfaces
when performing
an operation
where the
cutting
tools may contact hidden
wiring or its own cord. Contact with a "live" wire will
make exposed metal parts of the tool "live" and shock the operator.
•
Use clamps or other practical
way to secure and support
the workpiece
to a stable
platform. Holding the work by hand or against your body is unstable and may lead to loss of
control
•
Wear safety goggles
or other eye protection.
Hammering and drilling operations cause
chips to fly. Flying particles can cause permanent eye damage.
•
Keep handles dry. clean, and free from oil and grease. This will enable better control of
the tooL
•
Air vents often cover moving parts and should
be avoided. Loose clothes, jewellery or
long hair can be caught in moving parts.
•
An extension
cord must have adequate
wire size (AWG or American
Wire Gauge) for
safety. The smaller the gauge number of the wire, the greater the capacity of the cable, that
is 16 gauge has more capacity than 18 gauge. An undersized cord will cause a drop in line
voltage resulting in loss of power and overheating. When using more than one extension to
make up the total length, be sure each individual extension contains at least the minimum
wire size. The following table shows the correct size to use depending on cord length and
nameplate ampere rating, ff in doubt, use the next heavier gauge. The smaller the gauge
number, the heavier the cord.
Ampere Rating
More
Than
0
6
10
12
Not More
Than
6
10
12
16
Minimum Gauge for Cord Sets
Volts
Total Length of Cord in Feet (meters)
120V
25 (7.6)
50 (15.2)
100 (30.5)
150 (45.7)
240V
50 (15.2)
100 (30.5)
200 (61.0)
300 (91.4)
AWG
18
18
16
14
16
16
16
12
16
14
14
12
14
12
Not Recommended
WARNING: ALWAYS use safety glasses. Everyday eyeglasses are NOT safety glasses.
Also use face or dust mask if cutting operation is dusty, ALWAYS WEAR CERTIFIED SAFETY
EQUIPMENT:
• ANSI Z87.1 eye protection (CAN/CSA Z94.3),
• ANSI $12.6 ($3.19) hearing protection,
• NIOSH/OSHA/MSHA
respiratory protection.
• & WARNING:
Some dust created by power sanding, sawing, grinding, drilling, and other
construction
activities contains chemicals
known to cause cancer, birth defects or other
reproductive harm. Some examples of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically-treated
lumber.
Your risk from these exposures
varies, depending
on how often you do this type of work.
To reduce your exposure to these chemicals: work in a well ventilated area, and work with
approved safety equipment, such as those dust masks that are specially designed to filter out
microscopic particles.
•
Avoid prolonged
contact
with dust from power
sanding,
sawing,
grinding,
drilling,
and other construction
activities. Wear protective
clothing and wash exposed areas
with soap and water. Allowing dust to get into your mouth, eyes, or lay on the skin may
promote absorption of harmful chemicals.
_ WARNING: Use of this tool can generate and/or disburse dust, which may cause serious and
permanent respiratory or other injury, Always use NIOSH/OSHA approved respiratory protection
appropriate for the dust exposure. Direct particles away from face and body,
_)= WARNING: Always
wear proper personal
hearing
protection
that conforms
to ANSI
$12.6 ($3.19) during use. Under some conditions and duration of use, noise from this product
may contribute to hearing loss.
•
The label on your tool may include the following symbols. The symbols and their definitions
are as follows:
V...................... volts
Hz .................... hertz
min .................. minutes
....
............... direct current
(_) .................... Class I Construction
(grounded)
[] .................... Class II Construction
(double insulated)
.../min ............. per minute
A ................ amperes
W ............... watts
"_ ............. alternating current
............. alternating or direct current
no .............. no load speed
............... earthing terminal
_ .............. safety alert symbol
BPM ........... beats per minute
RPM .......... revolutions per minute
SAVE
THESE
INSTRUCTIONS
FOR FUTURE
USE
COMPONENTS
(Fig.
1)
_ WARNING: Never modify the power tool or any part of it. Damage or personal injury could
result.
A. Bail handle
B. Speed selector lever
C. Forward/reverse button
D. Trigger switch
E. Bail handle bolt
F. 1/2" (13 mm) keyed chuck
G. Bind up control indicator (DWD460)
H. Knuckle guard (DWD460)
I. Side handle (two positions)
INTENDED USE
The DWD450 and DWD460 heaw-duty stud and joist drills are designed for professional drilling
at various work sites (i.e., construction sites). DO NOT use under wet conditions or in presence
of flammable liquids or gases.
These heaw-duty stud and joist drills are professional power tools. DO NOT let children come
into contact with the tool. Supervision is required when inexperienced operators use this tool.
Motor
Be sure your power supply agrees with the nameplate marking. Voltage decrease of more than
10% will cause loss of power and overheating. DEWALT tools are factory tested; if this tool
does not operate, check power supply.